Soot removal process at or inside a synthesis gas- and/or CO-containing gas production apparatus using as feed gases carbon dioxide, steam, hydrogen and/or a hydrocarbon-containing residual gas and using electrical energy in RWGS processes, electrolyses for electrochemical decomposition of carbon dioxide and/or steam, reforming operations and/or synthesis gas production processes with at least one gas production unit, an electrolysis stack and/or a heater-reactor combination for performing an RWGS reaction and at least one cooling sector/recuperator for CO-containing gas and/or synthesis gas, and also a soot removal assembly. Formation of soot can be suppressed or prevented during gas cooling and soot that is nevertheless deposited can be removed again from the heat exchanger surface.

A hydrogen reforming system includes: a reformer that generates first mixed gas through a reforming reaction between fuel gas and water; a transformer that is fed with the first mixed gas and generates second mixed gas from which carbon monoxide is removed by a water gas shift reaction; a pressure swing adsorption that purifies and separate hydrogen from the second mixed gas generated in the transformer; a heat exchanger that is provided between the reformer and the transformer and between the transformer and the PSA unit to control temperatures of the first mixed gas and the second mixed gas through heat exchange with water; a water feeder that communicates with the heat exchanger and supplies water to the heat exchanger; and a control value that is provided on a line through which water is discharged from the water feeder and adjusts a flow rate of water.

The present disclosure relates to a process plant and a process for production of a hydrogen rich gas, comprising the steps of (a) directing an amount of a synthesis gas comprising at least 15%, 50% or 80% on dry basis of CO and H.sub.2 in combination, a gas comprising steam, and a recycled intermediate product gas to be combined into a first reactor feed gas, (b) directing said first reactor feed gas to contact a first material catalytically active in water gas shift reaction, producing an intermediate product gas, (c) splitting said intermediate product gas in the recycled intermediate product gas and a remaining intermediate product gas, (d) combining said remaining intermediate product gas with a further amount of synthesis gas forming a second reactor feed gas, (e) directing said second reactor feed gas to contact a second material catalytically active in the water gas shift reaction, producing a product gas, characterized in the H.sub.2O:CO ratio in said first reactor feed gas being from 0.5 to 2.0 and the H.sub.2O:CO ratio in said second reactor feed gas being from 0.5 to 2.0. with the associated benefit of distributing the heat development and thus reducing the maximum temperature in the reactors by limiting the extent of reaction of the reacting mixture, and thereby reducing the amount of steam required for limiting methanation.

A hydrogen reforming system includes: a reformer that generates first mixed gas through a reforming reaction between fuel gas and water; a transformer that is fed with the first mixed gas and generates second mixed gas from which carbon monoxide is removed by a water gas shift reaction; a pressure swing adsorption that purifies and separate hydrogen from the second mixed gas generated in the transformer; a heat exchanger that is provided between the reformer and the transformer and between the transformer and the PSA unit to control temperatures of the first mixed gas and the second mixed gas through heat exchange with water; a water feeder that communicates with the heat exchanger and supplies water to the heat exchanger; and a control value that is provided on a line through which water is discharged from the water feeder and adjusts a flow rate of water.

Soot removal process at or inside a synthesis gas- and/or CO-containing gas production apparatus using as feed gases carbon dioxide, steam, hydrogen and/or a hydrocarbon-containing residual gas and using electrical energy in RWGS processes, electrolyses for electrochemical decomposition of carbon dioxide and/or steam, reforming operations and/or synthesis gas production processes with at least one gas production unit, an electrolysis stack and/or a heater-reactor combination for performing an RWGS reaction and at least one cooling sector/recuperator for CO-containing gas and/or synthesis gas, and also a soot removal assembly. Formation of soot can be suppressed or prevented during gas cooling and soot that is nevertheless deposited can be removed again from the heat exchanger surface.

The present disclosure relates to a process plant and a process for production of a hydrogen rich gas, comprising the steps of (a) directing an amount of a synthesis gas comprising at least 15%, 50% or 80% on dry basis of CO and H.sub.2 in combination, a gas comprising steam, and a recycled intermediate product gas to be combined into a first reactor feed gas, (b) directing said first reactor feed gas to contact a first material catalytically active in water gas shift reaction, producing an intermediate product gas, (c) splitting said intermediate product gas in the recycled intermediate product gas and a remaining intermediate product gas, (d) combining said remaining intermediate product gas with a further amount of synthesis gas forming a second reactor feed gas, (e) directing said second reactor feed gas to contact a second material catalytically active in the water gas shift reaction, producing a product gas, characterized in the H.sub.2O:CO ratio in said first reactor feed gas being from 0.5 to 2.0 and the H.sub.2O:CO ratio in said second reactor feed gas being from 0.5 to 2.0. with the associated benefit of distributing the heat development and thus reducing the maximum temperature in the reactors by limiting the extent of reaction of the reacting mixture, and thereby reducing the amount of steam required for limiting methanation.

Processes for cracking ammonia are improved by using heat generated in a compression unit that is used to compress PSA off gas being recycled to a PSA unit to pre-heat liquid ammonia prior to vaporization and cracking. The heat is transferred using a heat transfer fluid such as an aqueous solution comprising from about 50 wt. % to about 60 wt. % of a glycol, e.g., ethylene glycol or propylene glycol.

The present invention relates generally to processes for hydromethanating a carbonaceous feedstock in a hydromethanation reactor to a methane-enriched raw product stream, and more specifically to processing of solid char by-product removed from the hydromethanation reactor to improve the carbon utilization and thermal efficiency of the overall process and thereby lower the net costs of the end-product pipeline quality substitute natural gas.

The present invention relates to a process for producing a hydrogen containing gas mixture comprising the following steps: (i) providing a preheated mixture comprising a fossil fuel, preferably methane, and steam, (ii) conducting an adiabatic reaction between the fossil fuel and the steam, in the presence of a catalyst, wherein a first reaction product mixture is formed comprising methane, hydrogen and carbon dioxide, and (iii) conducting an oxygen-assisted reforming reaction in the presence of a catalyst between said first reaction product mixture and an oxygen comprising stream, wherein the oxygen comprising stream comprises at least 40 vol % oxygen, forming a second reaction product mixture comprising hydrogen and carbon monoxide. The invention also relates to a system suitable for hydrogen production from a hydrocarbon feed according to the present invention.