A method of dry reforming of methane (CH.sub.4) is provided. The method includes contacting at a temperature of 500 to 1000 degree Celsius (° C.) a reactant gas mixture including methane and carbon dioxide (CO.sub.2) with a bimetallic supported catalyst. The bimetallic supported catalyst includes a porous catalyst support and a bimetallic catalyst. The porous catalyst support includes aluminum oxide (Al.sub.2O.sub.3) and magnesium oxide (MgO). The bimetallic catalyst includes nickel (Ni) and copper (Cu) disposed on the porous catalyst support. The method further includes collecting a product gas mixture including hydrogen (H.sub.2) and carbon monoxide (CO). The bimetallic supported catalyst includes 8 to 16 weight percent (wt. %) nickel and 2 to 14 wt. % copper, each based on a total weight of bimetallic supported catalyst.

Disclosed is an apparatus and method of preparing synthetic fuel using natural gas extracted from a stranded gas field on land or at sea as a raw material through a compact GTL process or a GTL-FPSO process. A parallel-type gas purification unit for controlling a molar ratio of synthetic gas and a concentration of carbon dioxide in the synthetic gas, in which a CO.sub.2 separation device and a bypass unit are disposed in parallel, is provided and, thus, the gas purification unit may prepare the synthetic gas by a steam carbon dioxide reforming (SCR) reaction using natural gas having different CO.sub.2 contents of various stranded gas fields and then supply the synthetic gas having an optimum composition suitable for a Fischer-Tropsch synthesis.

A method of producing hydrogen in a plant for hydrogen production during combustion of a mixture of hydrocarbon feedstock with an oxidizer with an oxidant excess ratio of less than 1. The method is characterized in that the combustion process is carried out at a temperature of less than 1400 K inside several cavities, completely or partially formed by a material permeable to a mixture of hydrocarbon feedstock with an oxidant.

A method of dry reforming of methane (CH.sub.4) is provided. The method includes contacting at a temperature of 500 to 1000 degree Celsius (° C.) a reactant gas mixture including methane and carbon dioxide (CO.sub.2) with a bimetallic supported catalyst. The bimetallic supported catalyst includes a porous catalyst support and a bimetallic catalyst. The porous catalyst support includes aluminum oxide (Al.sub.2O.sub.3) and magnesium oxide (MgO). The bimetallic catalyst includes nickel (Ni) and copper (Cu) disposed on the porous catalyst support. The method further includes collecting a product gas mixture including hydrogen (H.sub.2) and carbon monoxide (CO). The bimetallic supported catalyst includes 8 to 16 weight percent (wt. %) nickel and 2 to 14 wt. % copper, each based on a total weight of bimetallic supported catalyst.

A method of co-producing a nitrogen containing stream and a methanol stream, including producing at least an oxygen enriched stream and a nitrogen enriched stream in an air separation unit, introducing at least a portion of the oxygen enriched stream into an oxygen-based reformer, thereby producing a first syngas stream, introducing at least a portion of the first syngas stream into a methanol synthesis reactor, thereby producing at least a hydrogen containing stream and a methanol containing stream, introducing at least a portion of the methanol containing stream into a methanol distillation system, thereby producing a methanol product stream, introducing at least a portion of the nitrogen enriched stream, at least a portion of the first enriched hydrogen containing stream, and at least a portion of the second enriched hydrogen containing stream into an ammonia synthesis reactor, thereby producing an ammonia product stream.

In some embodiments, a system for producing synthesis gas, the system including a reactor including a burner, a combustion chamber, and a catalyst chamber, and a mixer upstream of the reactor configured to mix fuel with steam to produce humidified fuel that is provided to the burner of the reactor.

A syngas stage, for use in a chemical plant, is provided, which includes a methanation section and an autothermal reforming section. The syngas stage makes effective utilization of CO2 rich stream and H2 rich stream. The syngas stage may include an external feed of hydrocarbons. A method for producing a syngas stream is also provided.

A method of co-producing a nitrogen containing stream and a methanol stream, including producing at least an oxygen enriched stream and a nitrogen enriched stream in an air separation unit, introducing at least a portion of the oxygen enriched stream into an oxygen-based reformer, thereby producing a first syngas stream, introducing at least a portion of the first syngas stream into a methanol synthesis reactor, thereby producing at least a hydrogen containing stream and a methanol containing stream, introducing at least a portion of the methanol containing stream into a methanol distillation system, thereby producing a methanol product stream, introducing at least a portion of the nitrogen enriched stream, at least a portion of the first enriched hydrogen containing stream, and at least a portion of the second enriched hydrogen containing stream into an ammonia synthesis reactor, thereby producing an ammonia product stream.

A process for on-site hydrogen reforming is disclosed. The process includes providing a combined reformer heat exchanger component in which heated air, steam, and hydrocarbon fuel react to form process gas containing hydrogen, and the process gas is cooled via the heat exchanger. The combined components enable reductions in size, materials, costs, and heat loss. Additionally, as the heat exchanger side of the component operates at a cooler temperature, an uninsulated flange for access to the catalyst chamber can be used. A combined combustion heat exchanger component is also provided with similar advantages. Process gas is processed, and hydrogen gas is produced via a purification process.

Disclosed is an apparatus and method of preparing synthetic fuel using natural gas extracted from a standard gas field on land or at sea as a raw material through a compact GTL process or a GTL-FPSO process. A parallel-type gas purification unit for controlling a molar ratio of synthetic gas and a concentration of carbon dioxide in the synthetic gas, in which a CO.sub.2 separation device and a bypass unit are disposed in parallel, is provided and, thus, the gas purification unit may prepare the synthetic gas by a steam carbon dioxide reforming (SCR) reaction using natural gas having different CO.sub.2 contents of various standard gas fields and then supply the synthetic gas having an optimum composition suitable for a Fischer-Tropsch synthesis reaction to prepare the synthetic fuel.