Provided herein are methods and systems to form calcium carbonate comprising vaterite, comprising dissolving lime in an aqueous base solution under one or more precipitation conditions to produce a precipitation material comprising calcium carbonate and a supernatant solution, wherein the calcium carbonate comprises vaterite.

A process for treating a sulfurous fluid to form gypsum and magnesium carbonate, whereby the sulfurous fluid is scrubbed with a sequestrating agent to yield a scrubbed fluid, gypsum and magnesium sulfate. The flue gas desulfurized gypsum is isolated from the magnesium sulfate solution by filtration or centrifugation. The magnesium sulfate is reacted with a carbonate salt to produce a magnesium carbonate whereby the reaction conditions are controlled to control the properties of the magnesium carbonate produced.

Provided herein are methods and systems to form calcium carbonate comprising vaterite, comprising dissolving limestone in an aqueous base solution under one or more precipitation conditions to produce a precipitation material comprising calcium carbonate and a supernatant solution, wherein the calcium carbonate comprises vaterite.

Present invention relates to a multi-stage method for preparing high purity calcium carbonate precipitate from wastes and by-products containing high concentrations of calcium and silica. The calcium and silica rich material is introduced into a stirred reactor containing the extraction solution. The calcium rich solution, produced in the reactor, is separated from residual material and a gas containing carbon dioxide is passed into the said solution to precipitate calcium carbonate. The calcium carbonate precipitate is then separated from solution. The recovered solution and residual material, from previous extraction stage; is stirred in a reactor to further extract calcium from the residual material. After separating the solids from solution, carbon dioxide containing gas is introduced into solution to again precipitate calcium carbonate. Calcium carbonate precipitate is then separated from solution. The residual material produced from the process is characterized by high silica content.

Disclosed herein are systems and methods from processing flue gas desulfurization (FGD) gypsum feedstock and ash feedstocks, either separately or together. FGD gypsum conversion comprises reacting FGD gypsum (calcium sulfate) feedstock or phosphogypsum, in either batch or continuous mode, with ammonium carbonate reagent to produce commercial products comprising ammonium sulfate and calcium carbonate. A process to separate the impurities and convert the calcium carbonate to a pure precipitated calcium carbonate is disclosed. These impurities include a concentrate of valuable Rare Earth Elements, and radioactive thorium and uranium. A process to convert calcium sulfite to calcium sulfate using oxygen and a catalyst is also disclosed. Ash conversion comprises a leach process followed by a sequential precipitation process to selectively precipitate products at predetermined pHs resulting in metal hydroxides which may be converted to oxides or carbonates. The processes may be controlled by use of one or more processors.

Disclosed herein are systems and methods from processing flue gas desulfurization (FGD) gypsum feedstock and ash feedstocks, either separately or together. FGD gypsum conversion comprises reacting FGD gypsum (calcium sulfate) feedstock or phosphogypsum, in either batch or continuous mode, with ammonium carbonate reagent to produce commercial products comprising ammonium sulfate and calcium carbonate. A process to separate the impurities and convert the calcium carbonate to a pure precipitated calcium carbonate is disclosed. These impurities include a concentrate of valuable Rare Earth Elements, and radioactive thorium and uranium. A process to convert calcium sulfite to calcium sulfate using oxygen and a catalyst is also disclosed. Ash conversion comprises a leach process followed by a sequential precipitation process to selectively precipitate products at predetermined pHs resulting in metal hydroxides which may be converted to oxides or carbonates. The processes may be controlled by use of one or more processors.

Provided herein are methods and systems to form calcium carbonate comprising vaterite, comprising dissolving lime in an aqueous base solution under one or more precipitation conditions to produce a precipitation material comprising calcium carbonate and a supernatant solution, wherein the calcium carbonate comprises vaterite.

A process for converting natural calcium carbonate into precipitated calcium carbonate, involving treating the natural calcium carbonate with a sulfate to produce a gypsum and reacting the gypsum with at least one carbonate source to produce precipitated calcium carbonate. The crystalline polymorph, particle size, and various other characteristics of the precipitated calcium carbonate are controlled by varying conditions during the reacting. Since the natural calcium carbonate is not calcined, the process relates to a low energy method of producing precipitated calcium carbonate of controlled polymorph and particle size with limestone, marble, or chalk as the calcium source.

The present invention relates to a process for the preparation of precipitated calcium carbonate allowing for a more sustainable and cost-efficient use of milk of lime. The obtainable products show good optical properties as well as fine particle size distributions.

The invention discloses a method of producing a filler composition to be used in paper or board production, said method comprising providing a suspension comprising calcium hydroxide and performing carbonation of the calcium hydroxide to form precipitated calcium carbonate (PCC). The invention is characterized in that starch and/or carboxy methyl cellulose (CMC) is added to the suspension during said carbonation of calcium hydroxide. The method of the invention enables an increased filler content in paper or paperboard without substantially increasing the dusting tendency or decreasing the strength of the paper or board.