A process may involve treating calcium sulfate separated from phosphoric acid with acid to obtain a suspension comprising purified calcium sulfate, separating the purified calcium sulfate in solid form from a liquid phase of the suspension, treating the purified calcium sulfate with water or with a salt- and/or chelate ligand-containing aqueous solution to leach rare earths out of the calcium sulfate, separating the further-purified calcium sulfate in solid form from the liquid phase of the suspension, mixing the purified calcium sulfate that is separated off with admixtures and reducing agents to obtain a raw meal mixture for cement clinker production, burning the raw meal mixture to obtain the cement clinker and thereby forming sulfur dioxide as offgas, and feeding the sulfur dioxide as raw material to sulfuric acid production to produce the sulfuric acid.

A process for treating a sulfurous fluid to form gypsum and magnesium carbonate, whereby the sulfurous fluid is scrubbed with a sequestrating agent to yield a scrubbed fluid, gypsum and magnesium sulfate. The flue gas desulfurized gypsum is isolated from the magnesium sulfate solution by filtration or centrifugation. The magnesium sulfate is reacted with a carbonate salt to produce a magnesium carbonate whereby the reaction conditions are controlled to control the properties of the magnesium carbonate produced.

A method of treating a waste liquid includes: an aluminum dissolution step of dissolving aluminum in an acidic waste liquid and performing separation into a first treated water and a reduced heavy metal precipitate; a gypsum recovery step of adding a calcium compound to the first treated water at a liquid property of a pH of 4 or less, and performing separation into a second treated water and gypsum; an aluminum and fluorine removal step of adding an alkali to the second treated water and performing separation into a third treated water and a precipitate containing aluminum and fluorine; and a neutralization step of adding an alkali to the third treated water and performing separation into an alkali neutralization treated water and a neutralized precipitate of a heavy metal hydroxide.

A method of preparing ferric phosphate from iron-containing waste, including: step a) providing a ferric chloride-containing mixture solution obtained from acidolysis of iron-containing waste; step b) adjusting pH of the ferric chloride-containing mixture solution to satisfy 0<pH≤2 and Fe.sup.3+ concentration to 10-80 g/L with an alkaline compound and water, to obtain an iron source solution; step c) mixing and reacting the iron source solution obtained from the step b) with a solution of calcium dihydrogen phosphate in a molar ratio of P to Fe of 1 : 1-1.8, to obtain a slurry with a pH of 0.2-2; and step d) performing aging and crystal transformation on the slurry, to obtain ferric phosphate. A battery-grade ferric phosphate with high purity and good product quality can be obtained without the need for deep purification of raw materials.

A process for producing sulfuric acid and cement clinker may use calcium sulfate that is formed as a solid by-product and separated off in phosphoric acid production in a reaction of raw phosphate with sulfuric acid to form phosphoric acid. The process comprises treating calcium sulfate separated from the phosphoric acid with an acid to obtain a suspension comprising purified calcium sulfate, separating the purified calcium sulfate in solid form from the liquid phase of the suspension, mixing the purified calcium sulfate with admixtures and reducing agents to obtain a raw meal mixture for cement clinker production, burning the raw meal mixture to obtain the cement clinker, with formation of sulfur dioxide as offgas, and subjecting the sulfur dioxide formed to offgas purification and feeding the sulfur dioxide as raw material to sulfuric acid production to produce the sulfuric acid. The sulfuric acid produced may be used as starting material in phosphoric acid production.

Methods of recovering coal combustion products (CCPs) and/or dry bottom furnace slag (DBFS) from coal combustion byproducts are disclosed. The methods include compiling coal combustion byproducts (e.g., from combustion of lignite coal and/or bituminous coal), grinding the coal combustion byproducts to form ground coal combustion byproducts with a maximum particle size of 40 microns, and separating CCPs from the ground coal combustion byproducts using an electrostatic precipitator. The following CCPs can be separated from the coal combustion byproducts using the presently disclosed methods: fly ash, bottom ash (e.g., containing pyrites), scrubber materials (e.g., calcium sulfate and calcium sulfite), and raw coal.

A process for converting natural calcium carbonate into precipitated calcium carbonate, involving treating the natural calcium carbonate with a sulfate to produce a gypsum and reacting the gypsum with at least one carbonate source to produce precipitated calcium carbonate. The crystalline polymorph, particle size, and various other characteristics of the precipitated calcium carbonate are controlled by varying conditions during the reacting. Since the natural calcium carbonate is not calcined, the process relates to a low energy method of producing precipitated calcium carbonate of controlled polymorph and particle size with limestone, marble, or chalk as the calcium source.

A system and method for producing minerals from divalent ion-containing brine stream includes rejecting sulfate from a divalent-ion rich reject stream in a first nanofiltration seawater reverse osmosis (NF-SWRO) unit, producing solid calcium sulfate dihydrate and a magnesium-rich brine stream in a first concentration unit, concentrating the magnesium-rich brine stream to a saturation point of sodium chloride in a second concentration unit, producing solid sodium chloride and a supernatant product stream in a first crystallizing unit, produce a concentrated magnesium-rich bittern stream from the supernatant product stream in a third concentration unit, and at least one of producing hydrated magnesium chloride from the concentrated magnesium-rich bittern stream in a second crystallizing unit and producing anhydrous magnesium chloride by prilling the concentrated magnesium-rich bitterns stream under a hydrogen chloride atmosphere in a dry air process unit.

A method for extracting copper values from a low grade copper ore feedstock is provided. The method includes (a) providing an ore feedstock of a copper oxide ore; (b) subjecting the ore to at least one process selected from the group consisting of primary crushing processes and secondary crushing processes; (c) subjecting the ore feedstock to high pressure grinding roll crushing, thereby obtaining a crushed ore; (d) subjecting the crushed ore to acid curing, thereby obtaining a cured ore; (e) subjecting the cured ore to vat or heap leaching, thus yielding a leachate; (f) passing the leachate through a first ion exchange resin which is selective to base metals plus copper, thereby removing a portion of the copper values from the leachate and yielding a first loaded resin and a first treated leachate; (g) stripping base metals plus copper values from the first loaded resin with a first stripping solution, thereby yielding a base metals plus copper-loaded stripping solution; (h) selectively extracting copper values from the copper-loaded stripping solution via solvent extraction, thereby obtaining an extract and a raffinate; and (i) crystallizing a copper salt from the extract, thereby obtaining a crystallized copper salt.

A method for production of ammonium phosphate from phosphate rock slurry. The method includes: introducing flue gas containing SO.sub.2 into a phosphate rock slurry, to yield an absorption solution; evaporating waste ammonia water containing 10-20 wt. % ammonia to yield ammonia gas; introducing the ammonia gas into the absorption solution at a temperature of 110-135° C. until a neutralization degree of the absorption solution reaches 1.5-1.6, thus yielding an ammonium phosphate solution and calcium sulfate; separating the calcium sulfate from the ammonium phosphate solution; and introducing the ammonium phosphate solution to a granulator for granulation to yield ammonium phosphate granules; drying and sieving the ammonium phosphate granules, thereby yielding ammonium phosphate.