The invention provides for a method of making a magnesium aluminate spinel including an alumina compound and a magnesium compound, the method including the steps of; dispersing the alumina compound by dispersing it in a aqueous solution, to form an alumina dispersion, the aqueous solution having a pH of between 2 and 5; preferably between 2 and 4, flocculating the alumina by increasing the pH of the alumina dispersion to a pH of between 8 and 10 by adding a base; adding the alumina dispersion to an aqueous dispersion of the magnesium compound to form a slurry; drying the slurry to produce a dried spinel precursor; and calcining the dried spinel precursor to produce the magnesium aluminate spinel. Dispersing at such a low pH results in a conversion to spinel as well as allows for the control of the surface area of the spinel.

The invention relates to a process for preparing aluminates of the general formula (I)

A.sub.1B.sub.xAl.sub.12-xO.sub.19-y where A is at least one element from the group consisting of Sr, Ba and La, B is at least one element from the group consisting of Mn, Fe, Co, Ni, Rh, Cu and Zn, x=0.05-1.0, y is a value determined by the oxidation states of the other elements, which comprises the steps (i) provision of one or more solutions or suspensions comprising precursor compounds of the elements A and B and also a precursor compound of aluminum in a solvent, (ii) conversion of the solutions or suspensions or the solutions into an aerosol, (iii) introduction of the aerosol into a directly or indirectly heated pyrolysis zone, (iv) carrying out of the pyrolysis and (v) separation of the resulting particles comprising hexaaluminate of the general formula (I) from the pyrolysis gas.

Provided is a layered double hydroxide oriented membrane in which layered double hydroxide plate-like particles are highly oriented in the approximately perpendicular direction and which is also suitable for densification. The layered double hydroxide oriented membrane of the present invention is composed of a layered double hydroxide represented by the general formula: M.sup.2+.sub.1-xM.sup.3+.sub.x(OH).sub.2A.sup.n−.sub.x/n.mH.sub.2O wherein M.sup.2+ is a divalent cation, M.sup.3+ is a trivalent cation, A.sup.n− is an anion having a valency of n, n is an integer of 1 or greater, x is 0.1 to 0.4, and m is 0 or greater, wherein when a surface of the oriented membrane is measured by X-ray diffractometry, a peak of a (003) plane is not substantially detected or is detected to be smaller than a peak of a (012) plane.

Disclosed is a method for manufacturing crystals of aluminates of one or more element(s) other than aluminium, referred to as “A. The method includes: placing starting reagents, including at least one aluminium element source and a source of the element(s) A that has a degree of oxidation of between 1 and 6, in suspension in a liquid medium, forming a suspension referred to as the “starting suspension”; milling the starting suspension at ≤50° C., in a three-dimensional liquid medium ball mill for ≤5 minutes; recovering, at the outlet of the three-dimensional ball mill, a suspension referred to as the “end suspension” including the starting reagents in activated form or crystals of aluminate of the element(s) A generally in hydrated form; if required, calcination of the end suspension when it includes the starting reagents in activated form, to obtain generally non-hydrated crystals of aluminate of the element(s) A.

Disclosed is a method for manufacturing crystals of aluminates of one or more element(s) other than aluminium, referred to as “A. The method includes: placing starting reagents, including at least one aluminium element source and a source of the element(s) A that has a degree of oxidation of between 1 and 6, in suspension in a liquid medium, forming a suspension referred to as the “starting suspension”; milling the starting suspension at ≤50° C., in a three-dimensional liquid medium ball mill for ≤5 minutes; recovering, at the outlet of the three-dimensional ball mill, a suspension referred to as the “end suspension” including the starting reagents in activated form or crystals of aluminate of the element(s) A generally in hydrated form; if required, calcination of the end suspension when it includes the starting reagents in activated form, to obtain generally non-hydrated crystals of aluminate of the element(s) A.

Particles for a monolithic refractory are made of a spinet porous sintered body which is represented by a chemical formula of MgAl.sub.2O.sub.4, wherein pores having a pore size of 0.01 μm or more and less than 0.8 μm occupy 10 vol % or more and 50 vol % or less with respect to a total volume of pores having a pore size of 10 μm or less in the particles, and the particles for a monolithic refractory have grain size distribution in which particles having a particle size of less than 45 μm occupy 60 vol % or less, particles having a particle size of 45 μm or more and less than 100 μm occupy 20 vol % or more and 60 vol % or less, and particles having a particle size of 100 μm or more and 1000 μm or less occupy 10 vol % or more and 50 vol % or less.

The present invention disclosed use of lactam as a solvent in the preparation of nanomaterials by precipitation method, sol-gel method or high temperature pyrolysis. These methods are able to recycle lactam solvent, which meet requirements of environmental protection.

Novel colored compounds with a hibonite structure and a method for making the same are disclosed. The compounds may have a formula AAl.sub.12−x−yM.sup.a.sub.xM.sup.b.sub.yO.sub.19 where A is typically an alkali metal, an alkaline earth metal, a rare earth metal, Pb, Bi or any combination thereof, and M.sup.a is Ni, Fe, Cu, Cr, V, Mn, or Co or any combination thereof, and M.sup.b is Ti, Sn, Ge, Si, Zr, Hf, Ga, In, Zn, Mg, Nb, Ta, Sb, Mo, W or Te or any combination thereof. Compounds with varying colors, such as blue, can be made by varying A, M.sup.a and M.sup.b and their relative amounts. Compositions comprising the compounds and methods for making and using the same are also disclosed.

Separators, electrochemical cells and methods are provided, to improve operation of cells such as metal-ion batteries and fuel cells. Separators comprise a porous, ionically conductive film including layered double hydroxide(s) (LDHs), which are functional ceramic additives, removing potentially harmful anions from the electrolyte by incorporating them into the LDH structure of positively-charged sheets with intermediary anions. For example, anions which are electrolyte decomposition products or cathode dissolution products may be absorbed into the LDH to prevent them from causing damage to the cell and shortening the cell's life. LDHs may be incorporated in the separator structure, coated thereupon or otherwise associated therewith. Additional benefits include dimensional stability during thermal excursions, fire retardancy and impurity scavenging.

A material synthesis method may comprise: adding at least one liquid precursor solution to an atomizer device; generating by the atomizer device an aerosol comprising liquid droplets; transporting the aerosol to a reactive zone for evaporating one or more solvents from the aerosol; and collecting particles synthesized from at least evaporating the aerosol.