C01F7/441

Tetrahedral abrasive particles in abrasive articles

Various embodiments disclosed relate to an abrasive article (10). The abrasive article (10 includes a backing (12) defining a major surface. The abrasive article (10) includes an abrasive layer including a plurality of tetrahedral abrasive particles (16) attached to the backing (12). The tetrahedral abrasive particles (16) include four faces joined by six edges terminating at four vertices (40, 42, 44, 46). Each one of the four faces contacts three of the four faces, and a major portion of the tetrahedral abrasive particles (16) have at least one of the vertices (40, 42, 44, 46) oriented in substantially a same direction.

Tetrahedral abrasive particles in abrasive articles

Various embodiments disclosed relate to an abrasive article (10). The abrasive article (10 includes a backing (12) defining a major surface. The abrasive article (10) includes an abrasive layer including a plurality of tetrahedral abrasive particles (16) attached to the backing (12). The tetrahedral abrasive particles (16) include four faces joined by six edges terminating at four vertices (40, 42, 44, 46). Each one of the four faces contacts three of the four faces, and a major portion of the tetrahedral abrasive particles (16) have at least one of the vertices (40, 42, 44, 46) oriented in substantially a same direction.

CEMENTITIOUS MATERIAL PRODUCTION FROM NON-LIMESTONE MATERIAL

Methods and composition are provided for deriving cement and/or supplementary cementitious materials, such as pozzolans, from one or more non-limestone materials, such as one or more non-limestone rocks and/or minerals. The non-limestone materials, e.g., non-limestone rocks and/or minerals, are processed in a manner that a desired product, e.g., cement and/or supplementary cementitious material, is produced.

ALUMINA PARTICLES, RESIN COMPOSITION, MOLDED BODY, AND METHOD FOR PRODUCING ALUMINA PARTICLES
20230082688 · 2023-03-16 · ·

Provided are alumina particles containing molybdenum and with their shape controlled. The alumina particles contain phosphorus and molybdenum. The alumina particles are preferably plate-like or card house-like. The phosphorus is preferably unevenly distributed in surface layers of the alumina particles. Also provided are a resin composition containing the alumina particles and a resin, a molded body made by molding the resin composition, and a method for producing the alumina particle including a step of firing the aluminum compound in the presence of a molybdenum compound and a phosphorous compound.

CALCINATION APPARATUS AND PROCESS USING HYDROGEN
20230064514 · 2023-03-02 ·

A process of calcining aluminium hydroxide (Al.sub.2O.sub.3.3H.sub.2O) to form alumina (Al.sub.2O.sub.3), for example in an alumina plant, such as a Bayer process plant, is disclosed. The process comprises combusting hydrogen and oxygen and generating steam and heat 5 and using the heat to calcine aluminium hydroxide and form alumina and more steam. An apparatus is also disclosed.

SYSTEM, PROCESS AND RELATED SINTERED ARTICLE

A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.

SYSTEM, PROCESS AND RELATED SINTERED ARTICLE

A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.

METHOD OF PREPARING ALUMINA CATALYST, ALUMINA CATALYST PREPARED USING SAME, AND METHOD OF PREPARING PROPYLENE USING ALUMINA CATALYST

A method of preparing an alumina catalyst including: performing primary calcination of an alumina precursor at a primary calcination temperature to form a mixed-phase alumina including 1% to 15% by weight of alpha-alumina, 60% to 95% by weight of theta-alumina, and 4% to 25% by weight of delta-alumina; steam-treating the mixed-phase alumina with water vapor at a steam-treating temperature lower than the primary calcination temperature to form activated mixed-phase alumina; and performing secondary calcination of the activated mixed-phase alumina at a secondary calcination temperature higher than the steam treatment temperature and lower than the primary calcination temperature after step S2. An alumina catalyst prepared using the method, and a method of preparing propylene using the alumina catalyst.

High surface area crystalline metal aluminates and a method of manufacture thereof at lower temperature

Sintering is an important issue in creating crystalline metal oxides with high porosity and surface area, especially in the case of high-temperature materials such as metal aluminates. Herein we report a rationally designed synthesis of metal aluminates that diminishes the surface area loss due to sintering. Metal aluminate (e.g. MeAl.sub.2O.sub.4or MeAlO.sub.3−Me=Mg, Mn, Fe, Ni, Co, Cu, La, or Ce; or mixture thereof) supported on γ-Al.sub.2O.sub.3 with ultralarge mesopores (up to 30 nm) was synthesized through microwave-assisted peptization of boehmite nanoparticles and their self-assembly in the presence of a triblock copolymer (Pluronic P123) and metal nitrates, followed by co-condensation and thermal treatment. The resulting materials showed the surface area up to about 410 m.sup.2.Math.g.sup.−1, porosity up to about 2.5 cm.sup.3.Math.g.sup.−1, and very good thermal stability. The observed enhancement in their thermomechanical resistance is associated with the faster formation of the metal aluminate phases. The nanometer scale path diffusion and highly defective interface of γ-alumina facilitate the counter diffusion of Me.sup.X+ and Al.sup.3+ species and further formation of the metal aluminate phase.

High surface area crystalline metal aluminates and a method of manufacture thereof at lower temperature

Sintering is an important issue in creating crystalline metal oxides with high porosity and surface area, especially in the case of high-temperature materials such as metal aluminates. Herein we report a rationally designed synthesis of metal aluminates that diminishes the surface area loss due to sintering. Metal aluminate (e.g. MeAl.sub.2O.sub.4or MeAlO.sub.3−Me=Mg, Mn, Fe, Ni, Co, Cu, La, or Ce; or mixture thereof) supported on γ-Al.sub.2O.sub.3 with ultralarge mesopores (up to 30 nm) was synthesized through microwave-assisted peptization of boehmite nanoparticles and their self-assembly in the presence of a triblock copolymer (Pluronic P123) and metal nitrates, followed by co-condensation and thermal treatment. The resulting materials showed the surface area up to about 410 m.sup.2.Math.g.sup.−1, porosity up to about 2.5 cm.sup.3.Math.g.sup.−1, and very good thermal stability. The observed enhancement in their thermomechanical resistance is associated with the faster formation of the metal aluminate phases. The nanometer scale path diffusion and highly defective interface of γ-alumina facilitate the counter diffusion of Me.sup.X+ and Al.sup.3+ species and further formation of the metal aluminate phase.