A water treatment system for a poultry chiller including a chiller tank is described herein. The system includes a float holding tank at a downstream section of the chiller tank; a fan at the downstream section of the chiller tank that is configured to blow float formed on a surface of the water in the chiller tank into the float holding tank; and a float removal mechanism at the float holding tank that is configured to remove the float from the float holding tank. Related methods are also described.

A food processing system includes at least one receptacle containing a composition of water and insoluble solids, a centripetal force-based solid/liquid separator having an inlet, a solids outlet, and a liquid outlet, and a pump able to direct the composition from the receptacle to the inlet of the separator. The separator is configured to separate the composition into a solids stream including the insoluble solids and a liquid stream including water and to direct the solids stream through the solids outlet and the liquid stream through the liquid outlet.

Methods and systems for converting ammonium waste streams into certifiably Organic ammonium salts having a variety of uses in greenhouse gas-reducing activities are herein described. The resulting ammonium salt compositions can be used to enhance crop yield.

A system for recovering fat, oil and grease (FOG) from wastewater has multiple annular flotation zones in a concentric configuration surrounding a central column to create progressively increasing surface areas for FOG and solid particles flotation. Each flotation zone may be equipped with an independent pressurized micro air and/or ozone bubbles distribution system. The FOG is recovered in the first flotation zone without chemical additions. Coagulant and flocculant may be added in the second flotation zone to maximize removals of biochemical oxygen demand (BOD), total suspended solids (TSS), and colloidal particulates and produce clear effluent. Magnesium chloride is added in the third flotation zone to remove phosphorus and to form struvite particulates that can be used as fertilizer. Since both organic loading and solid loading in the treated effluent are significantly reduced, poultry processing plants can more easily meet wastewater treatment plant discharge limits and avoid surcharges.

In described embodiments, a method of processing sludge of a poultry plant into solids includes storing sludge in a tank where the sludge is a dissolved air floatation (DAF) float treated with Polymer Chemistry. A polymer is added to the sludge to produce a slurry that is separated into at least one liquid phase and solids in a horizontal decanter centrifuge having a weir ring. In conjunction with operating the centrifuge with a laminar flow, adjusted feed rate and polymer dosing, the system allows for production of low moisture solids (<50%) from the poultry plant DAF float and discharge of a clear liquid phase.

A system for recovering fat, oil and grease (FOG) from wastewater has multiple annular flotation zones in a concentric configuration surrounding a central column to create progressively increasing surface areas for FOG and solid particles flotation, and thereby enhance FOG recovery and removal. Each flotation zone is equipped with an independent pressurized micro air and ozone bubbles distribution system. A controlled amount of ozone can be injected into the wastewater along with recirculated effluent and micro-size air bubbles. Upon the release of pressurized air-ozone-water mixture, micro-size bubbles are generated and distributed in each flotation zone to effectively float up FOG and solid particles in the wastewater stream.

The disclosure provides a compact and high-rate bioreactor for wastewater treatment comprising a feeding port for introducing a feed of waste material, a reaction zone in liquid communication with the feed port when the bioreactor is in operation and having an aerator to provide an airlift configuration in the reaction zone; a settling zone comprising a separator for separating a liquid effluent from solid particles; a liquid effluent outlet port for withdrawing the liquid effluent; and a solids outlet port for removing solids. Further provided is a spiral separator for use in a bioreactor and a system comprising the bioreactor and a membrane separator to provide hygienic water.

A water treatment system for a poultry chiller including a chiller tank is described herein. The system includes a float holding tank at a downstream section of the chiller tank; a fan at the downstream section of the chiller tank that is configured to blow float formed on a surface of the water in the chiller tank into the float holding tank; and a float removal mechanism at the float holding tank that is configured to remove the float from the float holding tank. Related methods are also described.

A two-step process for recovering useable solids from food processing wastewater and for significantly reducing the pollutants, chemical, bacterial, and viral load. The first step is the addition of pretreatment chemicals such as metal-based coagulant, pH adjuster, oxidant or a combination thereof. The second step is pumping the chemically pretreated wastewater into a foam fractionation system where a gas is introduced into the chemically treated wastewater to create a rising foam that captures and remove solid materials from the remaining wastewater effluent. The solids are recovered for additional post-processing and the effluent is discharged for post-processing or to existing bodies of water.

Methods for generating methane from animal waste by anaerobic digestion using bacteria. A screen separator removes suspended solids greater in size than a predetermined size ranging from about 50μ to about 150μ. An electrocoagulation unit electrochemically hydrolyses the waste, causing particles to settle out. A dissolved carbon air flotation has a CO.sub.2 bubbler for separating large particles from small particles by flotation. An anaerobic digester produces biogas. The digester has a biocurtain for growing the bacteria and a heat exchanger for heating the bacteria. The biocurtain surface is convoluted to retain the bacteria. A membrane module removes CO.sub.2. A knock out pot for removes droplets of water. A scrubber removes water vapor, particulates, and contaminant gas. A compressor boosts pressure. A gas chromatograph monitors the biogas composition. A flare skid lowers excess pressure for safety. Biogas is injected into a local pipeline system. A process control is used for controlling the anaerobic waste digestion system.