A method of fabricating a shaped optical element for refracting infrared light. The method can include providing a chalcogenide glass mass within a precision mold, the chalcogenide glass mass having a starting volume that is equal to or less than about 105% of the volume of the shaped optical element, precision molding the chalcogenide glass mass by providing heat and pressure to form the chalcogenide glass mass into a near-net shaped optical element, removing the near-net shaped optical element from the precision mold, and refining the near-net shaped optical element to generate the shaped optical element, the outside diameter of the near-net shaped optical element being less than or equal to 25 μm larger than an outside diameter of the shaped optical element. The near-net shaped optical element can have an outside diameter less than 20 μm greater than the outside diameter of the shaped optical element.

A production apparatus making continuously curved crystalline glass as a cover or container includes a melting device, a drainage device, a molding device, and a crystallizing device. The melting device melts glass raw material to form a glass melt. The drainage device drains the glass melt to the molding device. The molding device includes a rotating table and a plurality of molding molds thereon. Each molding mold can be moved toward or away from the drainage device by the rotating table. Each molding mold has a molding cavity. At least one part of the molding cavity includes a plane, and at least one part of the molding cavity includes a curved surface to extrude the glass melt with such different surface forms. The crystallizing device crystallizes the curved glass member to achieve the curved crystallized glass member. A method for manufacturing such glass is also provided.

Provided is a method of molding an optical element. The method includes: inserting a neck portion provided in each of an upper mold and a lower mold into a hole portion provided in a side surface mold; replacing an atmosphere in the hole portion of the side surface mold with an inert gas through a groove communicating between either an upper end surface or a lower end surface of the side surface mold and the hole portion of the side surface mold; heating a molding material disposed in the hole portion of the side surface mold; and bringing the upper mold and the side surface mold, and the lower mold relatively close to each other to press molding the molding material to obtain an optical element.

Plate glasses of the same material are stacked each other to form a hollow portion between the plate glasses. The stacked plate glasses are heated to a temperature which is a softening point thereof or below and is a temperature or above at which the material can be diffusion-bonded at a predetermined pressure or higher. The heated and stacked plate glasses are pressed to a predetermined pressure or higher using a die. Together with or subsequent to the pressing, a gas pressure is applied into the hollow portion by feeding gas into the hollow portion. Next, the stacked plate glasses, in which the gas pressure is applied to the hollow portion, are cooled to the strain point while being held with the die.

A method of forming a part includes forming a glass-ceramic matrix composite material to form a pre-consolidated feedstock sheet with a pre-determined shape. The pre-consolidated feedstock sheet is sectioned into a first piece of pre-consolidated feedstock sheet and a second piece of pre-consolidated feedstock sheet. The first piece of pre-consolidated feedstock sheet and a second piece of pre-consolidated feedstock sheet are assembled with a second piece of pre-consolidated feedstock sheet to form a composite layup. The first piece of pre-consolidated feedstock sheet and the second piece of pre-consolidated feedstock sheet are joined by compressing the composite layup to form a glass-ceramic matrix composite part.

The disclosure relates to a method for producing an optical element (202), wherein a blank of transparent material is heated and/or provided and, after heating and/or after being provided between a first mold (UF) and at least one second mold (OF), is press molded, for example on both sides, to form the optical element (202) and is then exposed to a treatment atmosphere.

A production apparatus making continuously curved crystalline glass as a cover or container includes a melting device, a drainage device, a molding device, and a crystallizing device. The melting device melts glass raw material to form a glass melt. The drainage device drains the glass melt to the molding device. The molding device includes a rotating table and a plurality of molding molds thereon. Each molding mold can be moved toward or away from the drainage device by the rotating table. Each molding mold has a molding cavity. At least one part of the molding cavity includes a plane, and at least one part of the molding cavity includes a curved surface to extrude the glass melt with such different surface forms. The crystallizing device crystallizes the curved glass member to achieve the curved crystallized glass member. A method for manufacturing such glass is also provided.

A lens forming method is provided, including: heating a blank mold with a pre-molding cavity until a glass preform in the pre-molding cavity is in a semi-molten state; applying a pressure to the blank mold, so that the glass preform is extruded to form a lens rough blank with a predetermined shape; cooling the blank mold and the lens rough blank, and separating the blank mold by depressurization, to transfer the lens rough blank to a molding cavity of a high-precision aspherical mold; heating the high-precision aspherical mold until the lens rough blank is softened to a semi-molten state; applying a pressure to the high-precision aspherical mold, so that the lens rough blank is extruded to form a lens molded part with an aspherical structure; and cooling the high-precision aspherical mold and the lens molded part, and separating the high-precision aspherical mold by depressurization, to remove the lens molded part.

The invention relates to a method for forming a glass item, in particular a three-dimensionally formed flat glass item, wherein the following steps are carried out: arranging a flat formation of glass, for example a flat glass pane of homogeneous thickness or a flat glass pane of inhomogeneous thickness or a preformed flat glass pane blank or liquid two-dimensionally spread glass, between a mould plunger and a melt of liquid metal, in particular tin; tempering of at least one part to be formed of the flat formation of glass to a forming temperature of the glass at which the glass has a viscosity in the range from 10 Pas to 106.5 Pas, preferably in the range from 10 Pas to 104 Pas and particularly preferably in the range from 10 Pas to 103 Pas; forming the flat formation of glass by moving the mould plunger and a surface of the molten metal towards each other, preferably by means of at least one linear movement, for example by means of a linear motor or servomotor, so that the flat formation of glass is pressurised either by the mould plunger on the one hand and by the molten metal on the other hand and is formed by the pressurisation on both sides and/or by suctioning and conforming the flat formation of glass onto the mould plunger; cooling the formed flat formation of glass to a handling temperature below the forming temperature at which the glass has a viscosity of ?107 Pas; and demoulding the cooled flat formation; as well as a device for carrying out the method and a use of a molten metal for carrying out the method.

A glass housing includes an inner surface comprising a first flat portion and a first curved portion extending inward from a periphery of the first flat portion; an outer surface opposite to the inner surface, the outer surface comprising a second flat portion and a second curved portion extending inward from a periphery of the second flat portion; and a circumferential surface interconnecting the outer surface and the inner surface; wherein a distance between the inner surface and the outer surface ranges from 0.2 mm to 1.0 mm, the first and the second curved portions are arcuate surfaces having radii of curvature ranging from 5 mm to 50 mm.