A system for processing optical fiber includes a draw furnace, a fiber conveyance pathway extending between an upstream end positioned at the draw furnace and a downstream end positioned opposite the upstream end, where optical fiber is conveyed along the fiber conveyance pathway from the upstream end to the downstream end in a fiber conveyance direction, a muffle in communication with the draw furnace and positioned downstream of the draw furnace, a second cooling device annularly surrounding the fiber conveyance pathway downstream from the draw furnace, the second cooling device including one or more second cooling device heating elements and a first cooling device positioned between the draw furnace and the second cooling device, wherein the first cooling device directs a fluid to contact the optical fiber.

An optical fiber draw system and method of operating thereof. The method includes positioning a downfeed handle for supporting an optical fiber preform within a furnace such that the downfeed handle is movable within the furnace. The method further includes operating one or more heating elements to thermally heat at least a portion of an upper muffle extension disposed within the furnace, the one or more heating elements being moveable with the downfeed handle.

An optical fiber draw system and method of operating thereof. The method includes positioning a downfeed handle for supporting an optical fiber preform within a furnace such that the downfeed handle is movable within the furnace. The method further includes operating one or more heating elements to thermally heat at least a portion of an upper muffle extension disposed within the furnace, the one or more heating elements being moveable with the downfeed handle.

A fiber draw furnace includes a heated section configured to contain and heat a glass source from which an optical fiber is drawn. A lower extended muffle having a first end and a second end. A gas screen is coupled to the second end of the lower extended muffle configured to allow a gas to flow into the lower extended muffle. A reclaim cylinder is coupled to the lower extended muffle including an outer housing defining a reclaim chamber. A plurality of reclaim ports are tangentially coupled to the outer housing and an inner housing is positioned within the outer housing.

An optical fiber forming apparatus comprises: a draw furnace comprising: (i) a muffle with an inner surface, (ii) an axial opening below the muffle, the inner surface of the muffle defining a passageway extending through the axial opening, and (iii) an upper inlet into the passageway; and a tube that extends into the passageway of the draw furnace above the axial opening, the tube having (i) an outer surface and the inner surface of the muffle surrounds the outer surface of the tube with a space separating the outer surface of the tube from the inner surface of the muffle, (ii) an inner surface that defines a second passageway extending through the tube, (iii) an inlet into the second passageway of the tube, (iii) an outlet out of the second passageway of the tube.

A method of producing an optical fiber is provided that includes the steps of flowing a first gas into an optical fiber draw furnace. The first gas is passed through a heated section configured to contain and heat a glass source from which the optical fiber is drawn, passing the first gas through a muffle which defines a capture chamber. A portion of the first gas is removed through at least one reclaim port operatively coupled to the capture chamber. A second gas flows into a gas screen at a rate configured to substantially recover a pressure drop associated with removing the portion of the first gas.

A fiber draw furnace includes a heated section configured to contain and heat a glass source from which an optical fiber is drawn. A lower extended muffle having a first end and a second end. A gas screen is coupled to the second end of the lower extended muffle configured to allow a gas to flow into the lower extended muffle. A reclaim cylinder is coupled to the lower extended muffle including an outer housing defining a reclaim chamber. A plurality of reclaim ports are tangentially coupled to the outer housing and an inner housing is positioned within the outer housing.

According to one embodiment of the present disclosure, a reclaim cylinder includes: a single housing (60) coupled to a fiber draw furnace system, the housing defining a reclaim chamber 64, a plurality of gas reclaim ports (68) spaced equidistant from each other and tangentially coupled to the housing, a gas sampling port (52) tangentially or perpendicularly coupled to the housing, and a particle sampling port (54) tangentially or perpendicularly coupled to the housing.

An optical fiber draw system and method of operating thereof. The method includes positioning a downfeed handle for supporting an optical fiber preform within a furnace such that the downfeed handle is movable within the furnace. The method further includes operating one or more heating elements to thermally heat at least a portion of an upper muffle extension disposed within the furnace, the one or more heating elements being moveable with the downfeed handle.

A system for processing optical fiber includes a draw furnace, a fiber conveyance pathway extending between an upstream end positioned at the draw furnace and a downstream end positioned opposite the upstream end, where optical fiber is conveyed along the fiber conveyance pathway from the upstream end to the downstream end in a fiber conveyance direction, a muffle in communication with the draw furnace and positioned downstream of the draw furnace, a second cooling device annularly surrounding the fiber conveyance pathway downstream from the draw furnace, the second cooling device including one or more second cooling device heating elements and a first cooling device positioned between the draw furnace and the second cooling device, wherein the first cooling device directs a fluid to contact the optical fiber.