A method for manufacturing an optical fiber preform includes: producing a core preform including a core portion made of transparent glass and a first cladding layer obtained by adding fluorine to the core portion; and forming, on an outer periphery of the first cladding layer, a second cladding layer made of glass having a refractive index higher than that of the first cladding layer. Further, a refractive index profile is formed in the first cladding layer due to a fluorine concentration profile, the refractive index profile being provided at least near a boundary surface with the second cladding layer and having a profile such that a refractive index difference between a refractive index of the first cladding layer and a refractive index of the second cladding layer decreases in accordance with a reduction in a distance from the boundary surface with the second cladding layer.

Apparatuses and methods for processing optical fiber preforms are disclosed. According to one aspect, an apparatus generally includes a furnace body and a muffle disposed within the furnace body. A space between the muffle and the furnace body defines a first interior volume. The muffle defines a second interior volume sealed from the first interior volume. An annulus gas is supplied to the first interior volume and a process gas is supplied to the second interior volume. A differential pressure gauge is coupled to the interior volumes. A flow controller is coupled to at least one of the gas sources and to the differential pressure gauge. The flow controller receives a differential pressure signal from the differential pressure gauge and adjusts a flow of a gas such that the pressure differential between the first interior volume and the second interior volume is minimized.

A glass body manufacturing apparatus includes: a first heating furnace including a furnace core tube accommodating the soot and a first heater, to supply a dehydration gas into the furnace core tube and heat the soot at a first treatment temperature lower than a softening point of the porous portion by the first heater; a second heating furnace including a structural body accommodating the soot and a second heater, to heat the soot at a second treatment temperature equal to or higher than the softening point by the second heater; and a conveyance container, connectable to each of the first and second heating furnaces while keeping airtightness with respect to the atmosphere, to accommodate and hold the soot, and convey the soot between the first and second heating furnaces.

Provided is a method for manufacturing an optical fiber glass preform in which a refractive index distribution is stable in a longitudinal direction of the glass preform. A method for manufacturing an optical fiber glass preform includes: depositing a porous glass preform by a vapor phase method; and sintering the porous glass preform in a heating region, when sintering the porous glass preform, the porous glass preform being inserted into a vessel of a sintering furnace, and an inside of the vessel being heated with a heater installed on an outer periphery of the vessel to form the heating region. The sintering is started after a surface temperature difference of the porous glass preform in a longitudinal direction is made 50° C. or lower.

A system for positioning an optical preform in a furnace is provided that includes an upper muffle and a downfeed handle assembly with a tube defining a first end and a second end, the second end extending into the upper muffle. A handle is disposed within the tube. A second end of the handle extends into the upper muffle and a seal assembly is positioned around both the tube and the handle. The first end of the handle extends through the seal assembly and a drive assembly is coupled with the downfeed handle.

Apparatuses and methods for processing an optical fiber preform are disclosed. According to one aspect, an apparatus may generally include a muffle defining an interior volume enclosed by at least one sidewall and a handle assembly for supporting the optical fiber preform in the muffle. The handle assembly may be removably coupled to the muffle and extend into the interior volume. At least one baffle may be positioned in the interior volume and define an upper portion of the interior volume and a lower portion of the interior volume. The at least one baffle may define at least one flow channel between the upper portion of the interior volume and the lower portion of the interior volume.

It is an object of the present invention to allow a furnace core tube used for a heat treatment apparatus of a porous glass base material to be used for a long period of time.

A heat treatment apparatus includes: a furnace core tube made of silica glass; a heater provided adjacent to the furnace core tube, the heater heating a heating region; and a moving mechanism supporting a porous glass base material and relatively moving the porous glass base material with respect to the heater in the furnace core tube in a state where the heating region is heated by the heater to make the porous glass base material pass through the heating region. The heat treatment apparatus includes a thin-walled part provided in a region adjacent to a portion located in the heating region in the furnace core tube, the thin-walled part having a thickness of glass less than that of the portion located in the heating region.

A sintering apparatus comprising: a furnace core tube containing a porous glass base material for optical fiber whose longitudinal direction is along the axial direction; and a multi-stage heater in which two or more heaters surround the furnace core tube and are arranged in the axial direction of the furnace core tube to form a heating area in the furnace core tube, is used. The sintering method includes a step in which the base material is heated in the heating area to perform a first dehydration process; and a step in which the base material is moved so that the position in the longitudinal direction of the base material where the dehydration was identified as the most insufficient, is at the position in the axial direction of the furnace core tube where the temperature is highest in the heating area, and then a second dehydration process is performed.

A process and an apparatus for drying and consolidating an optical fibre preform in a furnace tube comprising a heating chamber, wherein an extension tube having an extension chamber configured to house at least a length portion of the preform is removably joined to the furnace tube and the drying process starts with the preform not completely inserted into the furnace tube, an upper length portion of the preform being surrounded by the extension tube joint to the furnace tube.

Methods for manufacturing fluorine-doped glass preforms for optical fibers are disclosed. An exemplary method includes exposing a soot preform to an atmosphere containing a fluorine-containing gas in a first elongated chamber of a first furnace. The first elongated chamber typically has a single isothermal hot zone, which may be maintained at a doping temperature of about 800° C. to 1200° C., to obtain a fluorine-doped soot preform. The exemplary method further includes dehydrating the fluorine-doped soot preform by exposing it to an atmosphere containing a chlorine-containing gas in a second elongated chamber of a second furnace. The second elongated chamber typically has an upper hot zone, which may be maintained at a dehydration temperature of about 1000° C. to 1350° C., and a lower hot zone, which may be maintained at a consolidation temperature of about 1500° C. to 1650° C. Dehydration of the fluorine-doped soot preform typically occurs in the upper hot zone of the second furnace. The exemplary method further includes consolidating the fluorine-doped soot preform within the lower hot zone of the second furnace to form a fluorine-doped glass preform.