C04B11/30

Enhanced Adhesive Drywall Finish and Joint Compound and Method of Use
20230027272 · 2023-01-26 ·

The present invention relates to an improved drywall finish and joint compound comprised of a mixture of fractured aluminum oxide, glass bead, calcium sulfate, calcium carbonate, magnesium aluminum phyllosilicate, aluminum silicate hydroxide, polyvinyl acetate, polyvinyl alcohol, metamorphic mineral, sodium bicarbonate, silicon and aluminides, talc, kaolin, and metal oxide. The improved drywall finish and joint compound is capable of adhering to drywall, wood, concrete, brick, stone, steel, and other surfaces, and can be applied using a conventional trowel or similar device, cures quickly, and eliminates the need for taping and bedding. The compound saves extensive time and labor when installing, repairing, or working with drywall.

Enhanced Adhesive Drywall Finish and Joint Compound and Method of Use
20230027272 · 2023-01-26 ·

The present invention relates to an improved drywall finish and joint compound comprised of a mixture of fractured aluminum oxide, glass bead, calcium sulfate, calcium carbonate, magnesium aluminum phyllosilicate, aluminum silicate hydroxide, polyvinyl acetate, polyvinyl alcohol, metamorphic mineral, sodium bicarbonate, silicon and aluminides, talc, kaolin, and metal oxide. The improved drywall finish and joint compound is capable of adhering to drywall, wood, concrete, brick, stone, steel, and other surfaces, and can be applied using a conventional trowel or similar device, cures quickly, and eliminates the need for taping and bedding. The compound saves extensive time and labor when installing, repairing, or working with drywall.

PROCESS TO MAKE CALCIUM OXIDE OR ORDINARY PORTLAND CEMENT FROM CALCIUM BEARING ROCKS AND MINERALS

Aspects of the invention include a method of producing a cement material comprising step of: first reacting a calcium-bearing starting material with a first acid to produce an aqueous first calcium salt; second reacting the aqueous first calcium salt with a second acid to produce a solid second calcium salt; wherein the second acid is different from the first acid and the second calcium salt is different from the first calcium salt; and thermally treating the second calcium salt to produce a first cement material. Preferably, but not necessarily, during the second reacting step, reaction between the first calcium salt and the second acid regenerates the first acid.

PROCESS TO MAKE CALCIUM OXIDE OR ORDINARY PORTLAND CEMENT FROM CALCIUM BEARING ROCKS AND MINERALS

Aspects of the invention include a method of producing a cement material comprising step of: first reacting a calcium-bearing starting material with a first acid to produce an aqueous first calcium salt; second reacting the aqueous first calcium salt with a second acid to produce a solid second calcium salt; wherein the second acid is different from the first acid and the second calcium salt is different from the first calcium salt; and thermally treating the second calcium salt to produce a first cement material. Preferably, but not necessarily, during the second reacting step, reaction between the first calcium salt and the second acid regenerates the first acid.

ALUMINOSILICATES, RELATED PROCESSES AND USES THEREOF AS SUPPLEMENTARY CEMENTING MATERIALS

The present disclosure concerns an aluminosilicate having a Blaine fineness of about 500 m.sup.2/kg to about 3000 m.sup.2/kg and/or a specific surface area of about 4 m.sup.2/g to about 20 m.sup.2/g, as well as the uses thereof. The present disclosure also comprises a dry cementing composition and a mortar or concrete composition, the compositions comprising said aluminosilicate. The present disclosure also comprises a process for the manufacture of aluminosilicate. The process comprises: roasting a spodumene concentrate in an acid medium; leaching the acidic roast spodumene concentrate so as to obtain a mixture comprising a solid comprising the aluminosilicate and a leachate; and separating the aluminosilicate from the leachate in an acid medium, wherein said aluminosilicate contains a calcium concentration of less than about 5%.

ALUMINOSILICATES, RELATED PROCESSES AND USES THEREOF AS SUPPLEMENTARY CEMENTING MATERIALS

The present disclosure concerns an aluminosilicate having a Blaine fineness of about 500 m.sup.2/kg to about 3000 m.sup.2/kg and/or a specific surface area of about 4 m.sup.2/g to about 20 m.sup.2/g, as well as the uses thereof. The present disclosure also comprises a dry cementing composition and a mortar or concrete composition, the compositions comprising said aluminosilicate. The present disclosure also comprises a process for the manufacture of aluminosilicate. The process comprises: roasting a spodumene concentrate in an acid medium; leaching the acidic roast spodumene concentrate so as to obtain a mixture comprising a solid comprising the aluminosilicate and a leachate; and separating the aluminosilicate from the leachate in an acid medium, wherein said aluminosilicate contains a calcium concentration of less than about 5%.

METHOD FOR PRODUCING HYDRAULIC COMPOSITION

A clinker that has a total content of C.sub.3A and C.sub.4AF of 22 to 40 mass %, calculated according to Bogue's formulas, and an iron modulus of 0.8 to 1.3 is pulverized with gypsum. Alternatively, the clinker after pulverization is mixed with gypsum powder. A pulverization agent comprising N-methyl-di-ethanol-amine and/or di-ethanol-isopropanol-amine is used in the pulverization.

METHOD FOR PRODUCING HYDRAULIC COMPOSITION

A clinker that has a total content of C.sub.3A and C.sub.4AF of 22 to 40 mass %, calculated according to Bogue's formulas, and an iron modulus of 0.8 to 1.3 is pulverized with gypsum. Alternatively, the clinker after pulverization is mixed with gypsum powder. A pulverization agent comprising N-methyl-di-ethanol-amine and/or di-ethanol-isopropanol-amine is used in the pulverization.

SLAG-BASED HYDRAULIC BINDER, DRY MORTAR COMPOSITION COMPRISING SAME AND SYSTEM FOR ACTIVATING A SLAG-BASED BINDER

A hydraulic binder including (in % by dry weight); A. at least 50 of at least one ground and granulated blast-furnace slag; B. more than 5 of at least one calcium aluminate cement and/or of at least one calcium sulfoaluminate cement; C. more than 5 of at least one source of sulfate ions; D. between 1 and 5 of Ca(OH).sub.2 and/or Portland cement; E. between 0.01 and 1 of at least one alkali metal carbonate; F. and at least one alkalifying reagent consisting of at least one alkali metal carbonate and/or bicarbonate, different from E; under the following conditions: (i) amount of C allows sulfate ions of C to react with B and A; (ii) the amount of F sufficiently causes a reaction with D in water resulting in a wet formulation with a pH not less than 12, for a water-to-mortar mixing rate between 10 and 35% by weight.

SLAG-BASED HYDRAULIC BINDER, DRY MORTAR COMPOSITION COMPRISING SAME AND SYSTEM FOR ACTIVATING A SLAG-BASED BINDER

A hydraulic binder including (in % by dry weight); A. at least 50 of at least one ground and granulated blast-furnace slag; B. more than 5 of at least one calcium aluminate cement and/or of at least one calcium sulfoaluminate cement; C. more than 5 of at least one source of sulfate ions; D. between 1 and 5 of Ca(OH).sub.2 and/or Portland cement; E. between 0.01 and 1 of at least one alkali metal carbonate; F. and at least one alkalifying reagent consisting of at least one alkali metal carbonate and/or bicarbonate, different from E; under the following conditions: (i) amount of C allows sulfate ions of C to react with B and A; (ii) the amount of F sufficiently causes a reaction with D in water resulting in a wet formulation with a pH not less than 12, for a water-to-mortar mixing rate between 10 and 35% by weight.