A foam concrete with elemental sulfur has constituents that include a cement, a fine filler, an elemental sulfur in powder form, a coarse aggregate, a water, and a foam solution. The foam solution includes a foaming agent and a foaming water. The foam concrete has a compressive strength of at least 26 MPa, a thermal conductivity of less than 0.30 W/mK and a maximum dry weight of 1620 kg/m.sup.3.

The present invention relates to advanced multi-functional asbestos-free thermal insulating materials utilizing appropriate matrixes comprising nano thermal insulating precursor powder predominantly comprising calcium silicate and calcium magnesium silicate prepared from marble waste powder, rice husk and calcium hexametaphosphate; crushed silica fiberglass and a supporting matrix.

The present invention relates to advanced multi-functional asbestos-free thermal insulating materials utilizing appropriate matrixes comprising nano thermal insulating precursor powder predominantly comprising calcium silicate and calcium magnesium silicate prepared from marble waste powder, rice husk and calcium hexametaphosphate; crushed silica fiberglass and a supporting matrix.

A self supporting board for use in fire protection, at least part of the board being formed from material comprising in wt %: inorganic fibres 35 to 70% silica 30 to 65% 5 binder 0 to 10%.

Acoustical tile including a dried base mat of: about 70 to about 90 wt % mineral wool; about 5 to about 15 wt % perlite; 0 to about 10 wt % starch; about 3 to about 10 wt % latex; 0 to about 5 wt % gypsum; and less than 5 wt % water. The dried base mat without including glass fibers and without a laminate layer or coating and without perforations has a NRC of about 0.70 or greater, a density of about 10 pcf to about 12 pcf, and a thickness of about to about 1 inch. The acoustical tile can further include a back coating at a surface weight of about 5 grams per square foot (gsf) to about 40 gsf to the dried base mat, wherein the acoustical tile has the CAC rating of about 30 to about 35.

A foam concrete has constituents that include a cement, a sand, a coarse aggregate having a density in a range of 1400-1600 kg/m.sup.3, a water, and a foam solution. The foam solution includes a foaming agent and a foaming water. The foam concrete has a compressive strength of at least 20 MPa, a thermal conductivity of less than 0.40 W/mK and a maximum dry weight of 2000 kg/m.sup.3.

Disclosed are gypsum boards and methods of preparing gypsum board using silica fume. The board contains a set gypsum core disposed between two cover sheets. The core is formed from a core slurry comprising water, stucco, and silica fume. The silica fume is dispersed before adding into the gypsum slurry. The gypsum board demonstrates desirable fire-resistance properties when subjected to various high temperature shrinkage and thermal insulation tests according to ASTM C1795-15. The dispersed silica fume surprisingly and unexpectedly allows for enhancing the fire resistance of gypsum board. In embodiments, the presence of the silica fume in the core slurry allows for excluding expandable vermiculite therein.