C04B2235/3817

POLYCRYSTALLINE DIAMOND

An embodiment of a PCD insert comprises an embodiment of a PCD element joined to a cemented carbide substrate at an interface. The PCD element has internal diamond surfaces defining interstices between them. The PCD element comprises a masked or passivated region and an unmasked or unpassivated region, the unmasked or unpassivated region defining a boundary with the substrate, the boundary being the interface. At least some of the internal diamond surfaces of the masked or passivated region contact a mask or passivation medium, and some or all of the interstices of the masked or passivated region and of the unmasked or unpassivated region are at least partially filled with an infiltrant material.

REFRACTORY LINING DESIGN AND SEPARATION VIA DESTRUCTIVE HYDRATION
20230212078 · 2023-07-06 · ·

A method of separating a mixture of used refractory components of different chemistry types obtained from a demolished refractory includes hydrating the mixture of refractory components to destructively hydrate at least some components of the mixture of refractory components, and separating, based on size, the at least some components from other components of the mixture of refractory components.

METHOD FOR MANUFACTURING SILICON NITRIDE SINTERED COMPACT
20220402826 · 2022-12-22 · ·

The present invention is directed to a method for producing a silicon nitride sintered material, the method including heating a molded article, which contains a silicon nitride powder having a β phase ratio of 80% or more, a dissolved oxygen content of 0.2% by mass or less, and a specific surface area of 5 to 20 m.sup.2/g, and a sintering auxiliary containing a compound having no oxygen bond, and which has an overall oxygen content controlled to be 1 to 15% by mass and an aluminum element overall content controlled to be 800 ppm or less, to a temperature of 1,200 to 1,800° C. in an inert gas atmosphere under a pressure of 0 MPa.Math.G or more and less than 0.1 MPa.Math.G to sinter the silicon nitride.

In the present invention, there can be provided a method for producing a silicon nitride sintered material, which method is advantageous in that a silicon nitride sintered material having high thermal conductivity can be obtained even when using a silicon nitride powder having a high β phase ratio and conducting calcination under normal pressure or substantially normal pressure.

Fe3C-DOPED GRADED POROUS CARBON POLYMER POTASSIUM ION ANODE MATERIAL, PREPARATION METHOD AND APPLICATION THEREOF
20220376230 · 2022-11-24 ·

The disclosure relates to a Fe.sub.3C-doped graded porous carbon polymer potassium ion anode material as well as a preparation method and application thereof. In the method, previously prepared Fe.sub.2O.sub.3 is added into phenylamine, pyrrole, thiophene and cellulose acetate solutions, the above mixture is evaporated at the low temperature of 65-100° C., and then the evaporated product is calcinated to obtain a potassium battery anode material. This material consists of carbon nano sheets having different pore diameters, and has a graded porous structure of micropores, mesopores and macropores. Physical characterization results show that this material has the characteristics of large interlayer spacing, high specific surface area, rich defects and the like; electrochemical testing results show that this material has high reversible capacity and excellent cycle stability and rate performance.

CONTACT JOULE HEATING FOR SINTERING HIGH TEMPERATURE COATINGS
20220348513 · 2022-11-03 ·

A method for forming a high temperature coating includes forming a pre-sintered ceramic coating on a ceramic composite substrate. The pre-sintered ceramic coating includes a plurality of ceramic particles. The method further includes sintering at least a portion of the pre-sintered ceramic coating by heating the portion of the pre-sintered ceramic coating to a sintering temperature of the plurality of ceramic particles using joule heating. The sintering temperature is greater than about 1000 degrees Celsius (° C.).

Ceramic grains and method for their production

The disclosure relates to sintered ceramic grains comprising 3-55 wt. % alumina, 40-95 wt. % zirconia and 1-30 wt. % of one or more other inorganic components. The invention further relates to a method for preparing ceramic grains according to the invention, comprising: making a slurry comprising alumina, zirconia; making droplets of the slurry; introducing the droplets in a liquid gelling-reaction medium wherein the droplets are gellified; drying the gellified deformed droplets.

INTRODUCTION OF METALLIC PARTICLES TO ENABLE FORMATION OF METALLIC CARBIDES IN A MATRIX
20230192556 · 2023-06-22 ·

A method of forming a ceramic matrix composite includes depositing particles on a ceramic fabric formed from a plurality of ceramic tows, applying a binder to at least the particles to form a stabilized ceramic fabric, forming a preform using the stabilized ceramic fabric, and densifying the preform. The ceramic tows are formed from a first material and the particles are formed from at least a second material.

COMPACT CONTAINER HAVING DISCHARGE PLATE MADE OF CERAMIC
20170347772 · 2017-12-07 ·

The present invention relates to a compact container having a discharge plate made of ceramic, and more specifically, a compact container having a discharge plate made of ceramic, wherein, since the discharge plate is made of ceramic, the discharge plate is not to be worn out when a user spreads gel contents on the discharge plate and impregnates the puff with the gel contents. The ceramic which forms the discharge plate has high hardness and excellent heat resistance and wear resistance, thereby enabling long-time use. Cosmetic is allowed to exert antibacterial and antiseptic actions and heavy metal-removing and deodorizing functions when passing through the discharge plate. In addition, since the discharge plate is made of ceramic, the discharge plate is not bent and is lowered down with the entire part thereof balanced, even when the user presses the discharge plate for use of the cosmetic.

METHOD FOR MANUFACTURING A REFRACTORY PART MADE OF COMPOSITE MATERIAL

A method of fabricating a part out of composite material, includes forming a fiber texture from refractory fibers; placing the texture in a mold having an impregnation chamber including in its bottom portion a part made of porous material, the impregnation chamber being closed in its top portion by a deformable impermeable diaphragm separating the impregnation chamber from a compacting chamber; injecting a slip containing a powder of refractory particles into the impregnation chamber; injecting a compression fluid into the compacting chamber, to force the slip to pass through the texture; draining the liquid of the slip via the porous material part, while retaining the powder of refractory particles inside the texture so as to obtain a fiber preform filled with refractory particles; drying the fiber preform; unmolding the preform; and sintering the refractory particles present in the preform in order to form a refractory matrix in the preform.

METHOD FOR MANUFACTURING PART MADE OF COMPOSITE MATERIAL

A method of fabricating a part out of composite material, includes forming a fiber texture from refractory fibers; impregnating the fiber texture for a first time with a first slip containing first refractory particles; eliminating the liquid phase from the first slip so as to leave within the texture only the first refractory particles; impregnating the fiber texture for a second time with a second slip containing second refractory particles; eliminating the liquid phase from the second slip so as to leave within the texture only the second refractory particles and obtain a fiber preform filled with the first and second refractory particles; and sintering the first and second refractory particles present in the fiber preform in order to form a refractory matrix in the preform.