C04B2235/483

PARTICLE BASED INSERTS FOR CMC
20230047461 · 2023-02-16 ·

A method for forming a ceramic matrix composite component includes forming a fibrous preform of the component with a plurality of fiber layers and a fill region disposed between one or more of the plurality of fiber layers. Ceramic particles are provided in the fill region, which is densified using chemical vapor infiltration.

Process for depositing a coating on short fibres by calefaction

A process for depositing a coating on short fibres of carbon or silicon carbide from a coating precursor, the short fibres having a length of between 50 μm and 5 mm, the process including at least heating the short fibres by placing a mixture including the fibres and a liquid phase of the coating precursor in a microwave field so as to bring the surface of the fibres to a temperature allowing the coating on the fibres from the coating precursor to be formed by calefaction.

Ceramic slurries with photoreactive-photostable hybrid binders

Ceramic slurries may include ceramic particles, a photoreactive-photostable hybrid binder, and a photoinitiator. The photoreactive-photostable hybrid binder may include a photoreactive organic resin component, a photoreactive siloxane component, and one or more photostable siloxane components. Methods of forming a ceramic part may include curing a portion of a ceramic slurry by exposing the portion of the ceramic slurry to light to form a green ceramic part, and partially firing the green ceramic part to form a brown ceramic part. The brown ceramic part may be sintered at or above a sintering temperature of the ceramic particles to form a ceramic part, wherein sintering includes heating the brown ceramic part to a sufficient temperature to promote reaction bonding that converts silica from the photoreactive-photostable hybrid binder into silicates that bond with the ceramic particles.

Abrasive Articles with Removable Abrasive Member and Methods of Separating and Replacing Thereof
20180001441 · 2018-01-04 ·

The present disclosure relates to abrasive articles including an abrasive member having opposing major surfaces, a working surface and an exterior attachment surface, wherein the abrasive member comprises an inorganic material having a Mohs hardness greater than about 7.0; and a magnetic member, having opposing first and second major surfaces and a corresponding magnetic force, wherein the first major surface of the magnetic member faces the exterior attachment surface. The abrasive articles of the present disclosure may include a third member. The third member is attached to the magnetic member by a magnetic force. The abrasive member with attached magnetic member is designed to be easily removed from the third member. Methods of separating an abrasive member from an abrasive article and replacing the abrasive member of an abrasive article are also provided.

METHOD OF PRODUCING DIELECTRIC MATERIAL
20180009714 · 2018-01-11 ·

A method of producing a dielectric material by preparing a slurry by mixing a dielectric powder, water, one of an organic-acid metal salt and an inorganic metal salt, and an organic silicon compound, causing the slurry to come into contact with an anion exchange resin to remove an anion derived from the one of the organic-acid metal salt and the inorganic metal salt from the slurry, and drying the slurry to obtain the dielectric material.

METHOD FOR PRODUCING METAL MATRIX COMPOSITE AND METHOD FOR PREPARING PREFORM
20230234894 · 2023-07-27 ·

The present invention relates to a technique of dramatically improving a method for causing a molten metal of an Al alloy or the like to infiltrate without pressurization into a preform obtained by molding and hardening a ceramic powder, and obtaining “a metal matrix composite formed from a ceramic powder and an Al alloy or the like” in a uniform state as a whole more simply and stably, and the present invention provides “a production method for producing a metal matrix composite containing aluminum and ceramic, the method including: obtaining a mixed body by performing molding using a mixture containing a magnesium-containing powder, a ceramic powder, and an inorganic or organic/inorganic binder that is hardened when heated to 500° C. or lower; preparing a preform by calcining the mixed body at a temperature of 500° C. or lower; and causing an Al alloy or the like to infiltrate without pressurization into the obtained preform to produce the metal matrix composite containing aluminum and ceramic, and a method for preparing the preform.”

POLYMER-DERIVED, GRAPHENE REINFORCED CERAMIC MATRIX COMPOSITES

Polymer-derived, graphene reinforced ceramic matrix composites and processes for producing graphene-ceramic ceramic matrix composites are provided. An example process mechanically delaminates graphite mixed in a thermosettable, liquid preceramic polymer through a mechanical, high shear process to generate a composition of a preceramic polymer in which graphene is homogeneously dispersed. This example process does not require high temperatures and pressures to produce the graphene. The resulting composition can be pyrolytically converted to a graphene-reinforced ceramic matrix composite. A polysilazane can be used as the preceramic polymer, in some cases providing ammonia or an amine in the process to facilitate delamination of the graphite to graphene. Ceramic, metal, mineral or carbon particulates, platelets, or fibers may be added to the composition to impart enhanced mechanical and/or electrical properties to the finished graphene-reinforced ceramic matrix composites.

SELF-HEALING CERAMIC COATING AND PROCESS FOR FORMATION THEREOF

An exterior body panel is provided that includes a substrate having a shape of the panel. A clear topcoat is on the panel. A cured composition of polysilazane moisture cured with interspersed disulfide moieties derived from disulfide monomers overlies the topcoat. A ceramic generating composition kit is also provided. A method for creating a ceramic coating on a topcoat overlying an exterior panel includes combining a first part including a polysilazane and a solvent in which said polysilazane is dissolved, with a second part stored separately from said first part that includes a monomer disulfide to form a reactive gel. The reactive gel cure is applied to the topcoat in ambient air. After allowing sufficient time, moisture cure of the reactive gel occurs and with evaporation of the solvent, the ceramic coating forms with disulfide bonds therein.

Additively manufactured composite components

An example technique includes extruding, by a tow deposition device, on a tow-by-tow basis, respective impregnated tows of a plurality of respective impregnated tows to form a layer of material on a major surface of a substrate. Each respective impregnated tow includes at least one ceramic fiber and a curable resin coating the at least one ceramic fiber. The example technique includes curing the curable resin to form a cured composite component. An example system includes a tow deposition device, an energy source, and a computing device. The computing device is configured to control the tow deposition device to extrude, on a tow-by-tow basis, respective impregnated tows of a plurality of respective impregnated tows to form a layer of material, and is configured to control the energy source to cure the curable resin to form a cured composite component.

Systems, devices, and methods for manufacturing carbon ceramic brake discs
11702370 · 2023-07-18 · ·

Systems, devices, and methods are provided for manufacturing a carbon ceramic brake disc. Generally, a plurality of uncured or partially-cured bulk molding compound preforms or molding compound layers and ventilation cores are placed in a mold cavity and warm-pressed at a first temperature. The ventilation cores are removed from the resulting cured green body. The cured green body is then removed from the mold, and treated through a polymer infiltration and pyrolysis or reactive melt infiltration process. Certain steps can be repeated until a desired target density or weight is attained.