C04B38/0655

Batch compositions comprising pre-reacted inorganic particles and methods of manufacture of green bodies therefrom

Batch compositions containing pre-reacted inorganic spheroidal particles, small amount of fine inorganic particles (“fines”), and an extremely large amount of liquid vehicle. The batch compositions contain pre-reacted inorganic particles having a particle size distribution with 20 μm≤D50≤100 μm, D90≤100 μm, and D5≥10 μm; less than 20 wt % of fine inorganic particles (fines) whose particle distribution(s) have a median diameter of less than 5 μm; and a liquid vehicle in a weight percent (LV %≥28%) by super-addition to all inorganic particles in the batch composition. Fast extruding batch compositions having extremely high Tau Y/Beta ratios are provided. Green bodies, such as green honeycomb bodies and methods of manufacturing green honeycomb bodies are provided, as are other aspects.

Batch compositions comprising pre-reacted inorganic particles and methods of manufacture of green bodies therefrom

Batch compositions containing pre-reacted inorganic spheroidal particles, small amount of fine inorganic particles (“fines”), and an extremely large amount of liquid vehicle. The batch compositions contain pre-reacted inorganic particles having a particle size distribution with 20 μm≤D50≤100 μm, D90≤100 μm, and D5≥10 μm; less than 20 wt % of fine inorganic particles (fines) whose particle distribution(s) have a median diameter of less than 5 μm; and a liquid vehicle in a weight percent (LV %≥28%) by super-addition to all inorganic particles in the batch composition. Fast extruding batch compositions having extremely high Tau Y/Beta ratios are provided. Green bodies, such as green honeycomb bodies and methods of manufacturing green honeycomb bodies are provided, as are other aspects.

Self-supporting structures having active materials

A method and system for manufacturing and using a self-supporting structure in processing unit for adsorption or catalytic processes. The self-supporting structure has greater than 50% by weight of the active material in the self-supporting structure to provide an open-celled structure providing access to the active material. The self-supporting structures, which may be disposed in a processing unit, may be used in swing adsorption processes and other processes to enhance the recovery of hydrocarbons.

Self-supporting structures having active materials

A method and system for manufacturing and using a self-supporting structure in processing unit for adsorption or catalytic processes. The self-supporting structure has greater than 50% by weight of the active material in the self-supporting structure to provide an open-celled structure providing access to the active material. The self-supporting structures, which may be disposed in a processing unit, may be used in swing adsorption processes and other processes to enhance the recovery of hydrocarbons.

HONEYCOMB FILTER BODIES AND PARTICULATE FILTERS COMPRISING HONEYCOMB FILTER BODIES
20220325644 · 2022-10-13 ·

A honeycomb filter body comprises: a clean filter pressure drop of (P.sub.1) and a clean filtration efficiency of (FE.sub.1); a porous ceramic honeycomb body comprising a first end, a second end, and a plurality of walls having wall surfaces defining a plurality of inner channels, the porous ceramic honeycomb body comprising a base clean filter pressure drop (P.sub.0) and a base clean filtration efficiency (FE.sub.0); and a porous inorganic layer disposed on one or more of the wall surfaces of the porous ceramic honeycomb body.

HONEYCOMB FILTER BODIES AND PARTICULATE FILTERS COMPRISING HONEYCOMB FILTER BODIES
20220325644 · 2022-10-13 ·

A honeycomb filter body comprises: a clean filter pressure drop of (P.sub.1) and a clean filtration efficiency of (FE.sub.1); a porous ceramic honeycomb body comprising a first end, a second end, and a plurality of walls having wall surfaces defining a plurality of inner channels, the porous ceramic honeycomb body comprising a base clean filter pressure drop (P.sub.0) and a base clean filtration efficiency (FE.sub.0); and a porous inorganic layer disposed on one or more of the wall surfaces of the porous ceramic honeycomb body.

CERAMIC HONEYCOMB STRUCTURE
20170304762 · 2017-10-26 · ·

A ceramic honeycomb structure having pluralities of flow paths partitioned by porous cell walls, (a) the cell walls having porosity of 50-63%; and (b) in a pore diameter distribution in the cell walls measured by mercury porosimetry, (i) pore diameters at cumulative pore volumes corresponding to particular percentages of the total pore volume being within specific ranges and having specific relationships; (ii) the difference between a logarithm of the pore diameter at a cumulative pore volume corresponding to 20% of the total pore volume and a logarithm of the pore diameter at 80% being 0.39 or less; and (iii) the volume of pores of more than 100 μm being 0.03 cm.sup.3/g or less.

CERAMIC HONEYCOMB STRUCTURE
20170304762 · 2017-10-26 · ·

A ceramic honeycomb structure having pluralities of flow paths partitioned by porous cell walls, (a) the cell walls having porosity of 50-63%; and (b) in a pore diameter distribution in the cell walls measured by mercury porosimetry, (i) pore diameters at cumulative pore volumes corresponding to particular percentages of the total pore volume being within specific ranges and having specific relationships; (ii) the difference between a logarithm of the pore diameter at a cumulative pore volume corresponding to 20% of the total pore volume and a logarithm of the pore diameter at 80% being 0.39 or less; and (iii) the volume of pores of more than 100 μm being 0.03 cm.sup.3/g or less.

CERAMIC HONEYCOMB STRUCTURE AND ITS PRODUCTION METHOD
20170298794 · 2017-10-19 · ·

A ceramic honeycomb structure having pluralities of flow paths partitioned by porous cell walls; (a) the cell walls having porosity of 50-60%; and (b) in a pore diameter distribution in the cell walls measured by mercury porosimetry, (i) pore diameters at cumulative pore volumes corresponding to particular percentages of the total pore volume being within specific ranges and having specific relationships; and (ii) the difference between a logarithm of the pore diameter at a cumulative pore volume corresponding to 20% of the total pore volume and a logarithm of the pore diameter at 80% being 0.39 or less, and its production method.

CERAMIC HONEYCOMB STRUCTURE AND ITS PRODUCTION METHOD
20170298794 · 2017-10-19 · ·

A ceramic honeycomb structure having pluralities of flow paths partitioned by porous cell walls; (a) the cell walls having porosity of 50-60%; and (b) in a pore diameter distribution in the cell walls measured by mercury porosimetry, (i) pore diameters at cumulative pore volumes corresponding to particular percentages of the total pore volume being within specific ranges and having specific relationships; and (ii) the difference between a logarithm of the pore diameter at a cumulative pore volume corresponding to 20% of the total pore volume and a logarithm of the pore diameter at 80% being 0.39 or less, and its production method.