C04B7/13

MORTAR OR CONCRETE PRODUCED WITH A HYDRAULIC BINDER
20180002229 · 2018-01-04 ·

The invention relates to mortar or concrete produced with a hydraulic binder, comprising aggregates from cinders from the bottom of municipal waste incinerators and/or from slurry from wastewater treatment plants, or other natural or artificial aggregates, of different particle sizes depending of the use thereof as mortar or concrete, and a binder consisting of: glass and/or other pozzolans; pure Portland clinker with gypsum or plaster of Paris, or the resulting cements following the grinding thereof; and/or optionally lime, depending on the quantity of glass and/or pozzolans; all of the materials forming the base of the binder being ground and mixed together until a binder is obtained, together with the aggregates, with cementing mineral neoformations and a strong pozzolanic character.

MORTAR OR CONCRETE PRODUCED WITH A HYDRAULIC BINDER
20180002229 · 2018-01-04 ·

The invention relates to mortar or concrete produced with a hydraulic binder, comprising aggregates from cinders from the bottom of municipal waste incinerators and/or from slurry from wastewater treatment plants, or other natural or artificial aggregates, of different particle sizes depending of the use thereof as mortar or concrete, and a binder consisting of: glass and/or other pozzolans; pure Portland clinker with gypsum or plaster of Paris, or the resulting cements following the grinding thereof; and/or optionally lime, depending on the quantity of glass and/or pozzolans; all of the materials forming the base of the binder being ground and mixed together until a binder is obtained, together with the aggregates, with cementing mineral neoformations and a strong pozzolanic character.

METHOD OF PRODUCING CEMENT CLINKER AND A SECOND CALCINED MATERIAL

A method of producing cement clinker and a second calcined material, wherein the cement clinker is produced in a first production line and the second calcined material is produced from a raw material in a second production line by carrying out the following procedures e) optionally drying the raw material in a dryer, g) calcining the optionally dried raw material in a rotary kiln to obtain the second calcined material, wherein the sensible heat of a hot gas in the first production line is used as a heat source in the calcining step g) for calcining the raw material, and wherein the rotary kiln exhaust gas coming from the calcining step g) is introduced into the first production line for the secondary combustion of the rotary kiln exhaust gas.

METHODS FOR PRODUCING CEMENT COMPRISING A SUPPLEMENTARY CEMENTITIOUS MATERIAL, AND CEMENT OBTAINABLE THEREBY

The invention is concerned with a method for producing a cement comprising milled cement clinker and a supplementary cementitious material, wherein the method comprises the steps of: producing the milled cement clinker by a clinkerization process, comprising the steps of calcining and subsequently milling a limestone-based raw material; producing the supplementary cementitious material by calcining a raw material of the supplementary cementitious material at a temperature of less than 980° C. and subsequently milling the calcined raw material of the supplementary cementitious material, wherein the raw material of the supplementary cementitious material has an average particle size of 1 to 300 mm; and blending the milled cement clinker and the supplementary cementitious material; wherein the method is a continuous process comprising the step of calcining the raw material of the supplementary cementitious material in a kiln with a separate heating unit and/or combustion unit. Further, the invention is concerned with a method for producing a cement comprising milled cement clinker and a supplementary cementitious material, wherein the method comprises the steps of: producing the milled cement clinker by a clinkerization process, comprising the steps of calcining and subsequently milling a limestone-based raw material; producing the supplementary cementitious material by calcining a raw material of the supplementary cementitious material at a temperature of less than 980° C. and subsequently milling the calcined raw material of the supplementary cementitious material, wherein the raw material of the supplementary cementitious material has an average particle size of 1 to 300 mm, wherein at least 5 wt % of the particles have a particle size of above 4.75 mm; and blending the milled cement clinker and the supplementary cementitious material. The invention is also concerns a cement comprising milled cement clinker and a supplementary cementitious material, wherein the supplementary cementitious material comprises an amorphous constituent of more than 30 wt % as measured by XRD, wherein the supplementary cementitious material comprises less than 70 wt % of inert components selected from the group comprising mullite, spinel, feldspar, diopside, mica, or combinations thereof, and wherein the color of the cement in the range of 130-160, 130-160, 120-160, wherein the measurement of the cement color is conducted by a RGB2 colorimeter, wherein the colors are referenced to a RGB scale of 0 to 255.

METHODS FOR PRODUCING CEMENT COMPRISING A SUPPLEMENTARY CEMENTITIOUS MATERIAL, AND CEMENT OBTAINABLE THEREBY

The invention is concerned with a method for producing a cement comprising milled cement clinker and a supplementary cementitious material, wherein the method comprises the steps of: producing the milled cement clinker by a clinkerization process, comprising the steps of calcining and subsequently milling a limestone-based raw material; producing the supplementary cementitious material by calcining a raw material of the supplementary cementitious material at a temperature of less than 980° C. and subsequently milling the calcined raw material of the supplementary cementitious material, wherein the raw material of the supplementary cementitious material has an average particle size of 1 to 300 mm; and blending the milled cement clinker and the supplementary cementitious material; wherein the method is a continuous process comprising the step of calcining the raw material of the supplementary cementitious material in a kiln with a separate heating unit and/or combustion unit. Further, the invention is concerned with a method for producing a cement comprising milled cement clinker and a supplementary cementitious material, wherein the method comprises the steps of: producing the milled cement clinker by a clinkerization process, comprising the steps of calcining and subsequently milling a limestone-based raw material; producing the supplementary cementitious material by calcining a raw material of the supplementary cementitious material at a temperature of less than 980° C. and subsequently milling the calcined raw material of the supplementary cementitious material, wherein the raw material of the supplementary cementitious material has an average particle size of 1 to 300 mm, wherein at least 5 wt % of the particles have a particle size of above 4.75 mm; and blending the milled cement clinker and the supplementary cementitious material. The invention is also concerns a cement comprising milled cement clinker and a supplementary cementitious material, wherein the supplementary cementitious material comprises an amorphous constituent of more than 30 wt % as measured by XRD, wherein the supplementary cementitious material comprises less than 70 wt % of inert components selected from the group comprising mullite, spinel, feldspar, diopside, mica, or combinations thereof, and wherein the color of the cement in the range of 130-160, 130-160, 120-160, wherein the measurement of the cement color is conducted by a RGB2 colorimeter, wherein the colors are referenced to a RGB scale of 0 to 255.

METHODS FOR PRODUCING CEMENT COMPRISING A SUPPLEMENTARY CEMENTITIOUS MATERIAL, AND CEMENT OBTAINABLE THEREBY

The invention is concerned with a method for producing a cement comprising milled cement clinker and a supplementary cementitious material, wherein the method comprises the steps of: producing the milled cement clinker by a clinkerization process, comprising the steps of calcining and subsequently milling a limestone-based raw material; producing the supplementary cementitious material by calcining a raw material of the supplementary cementitious material at a temperature of less than 980° C. and subsequently milling the calcined raw material of the supplementary cementitious material, wherein the raw material of the supplementary cementitious material has an average particle size of 1 to 300 mm; and blending the milled cement clinker and the supplementary cementitious material; wherein the method is a continuous process comprising the step of calcining the raw material of the supplementary cementitious material in a kiln with a separate heating unit and/or combustion unit. Further, the invention is concerned with a method for producing a cement comprising milled cement clinker and a supplementary cementitious material, wherein the method comprises the steps of: producing the milled cement clinker by a clinkerization process, comprising the steps of calcining and subsequently milling a limestone-based raw material; producing the supplementary cementitious material by calcining a raw material of the supplementary cementitious material at a temperature of less than 980° C. and subsequently milling the calcined raw material of the supplementary cementitious material, wherein the raw material of the supplementary cementitious material has an average particle size of 1 to 300 mm, wherein at least 5 wt % of the particles have a particle size of above 4.75 mm; and blending the milled cement clinker and the supplementary cementitious material. The invention is also concerns a cement comprising milled cement clinker and a supplementary cementitious material, wherein the supplementary cementitious material comprises an amorphous constituent of more than 30 wt % as measured by XRD, wherein the supplementary cementitious material comprises less than 70 wt % of inert components selected from the group comprising mullite, spinel, feldspar, diopside, mica, or combinations thereof, and wherein the color of the cement in the range of 130-160, 130-160, 120-160, wherein the measurement of the cement color is conducted by a RGB2 colorimeter, wherein the colors are referenced to a RGB scale of 0 to 255.

HYDRAULIC CEMENT COMPOSITION, PROCESS AND USE

The present invention describes a hydraulic cement composition, its obtaining process and its use. More precisely, the hydraulic cement composition comprises increased resistance to CO.sub.2 for application in subsurface fluid reservoirs.

HYDRAULIC CEMENT COMPOSITION, PROCESS AND USE

The present invention describes a hydraulic cement composition, its obtaining process and its use. More precisely, the hydraulic cement composition comprises increased resistance to CO.sub.2 for application in subsurface fluid reservoirs.

Manufacturing process of pozzolan with color change and pozzolan thus obtained

The present invention refers to a manufacturing process of artificial pozzolan which has the final color gray. In order to perform the processes in the desired way, the kiln atmosphere shall contain low oxygen concentration and the presence of reducing agents. However the presence of carbon monoxide at the kiln outlet is not desirable, due to environmental impacts and the increase in specific heat consumption of the kiln. So the process described in this invention comprises the following steps: heating (1), which consists of heating the raw materials to a temperature between 100-350° C. until drying of the material to a moisture mass fraction of 0-5% (wet basis); mixing (2), which consists of mixing the dry raw materials from the heating process with the right proportion of fuel, in from 1% to 5% in mass fraction, according to the concentration of hematite present in the raw material; calcining (3), which consists of heating the fuel and raw materials blend to a temperature between 700-900° C., with oxygen concentration between 1-5% and, finally, cooling (4), which consists of an initial step of rapid decrease in pozzolan temperature until 600° C. and a final step of slow decrease in pozzolan temperature until 120° C.

Manufacturing process of pozzolan with color change and pozzolan thus obtained

The present invention refers to a manufacturing process of artificial pozzolan which has the final color gray. In order to perform the processes in the desired way, the kiln atmosphere shall contain low oxygen concentration and the presence of reducing agents. However the presence of carbon monoxide at the kiln outlet is not desirable, due to environmental impacts and the increase in specific heat consumption of the kiln. So the process described in this invention comprises the following steps: heating (1), which consists of heating the raw materials to a temperature between 100-350° C. until drying of the material to a moisture mass fraction of 0-5% (wet basis); mixing (2), which consists of mixing the dry raw materials from the heating process with the right proportion of fuel, in from 1% to 5% in mass fraction, according to the concentration of hematite present in the raw material; calcining (3), which consists of heating the fuel and raw materials blend to a temperature between 700-900° C., with oxygen concentration between 1-5% and, finally, cooling (4), which consists of an initial step of rapid decrease in pozzolan temperature until 600° C. and a final step of slow decrease in pozzolan temperature until 120° C.