C04B7/432

METHOD AND APPARATUS FOR MANUFACTURING HIGH-TEMPERATURE MATERIALS USING ROTARY GENERATED THERMAL ENERGY
20230112124 · 2023-04-13 ·

A method is provided for inputting thermal energy into fluidic medium in a high-temperature material production process by at least one rotary apparatus comprising a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through the stationary vanes and the at least one row of rotor blades, respectively. The method further comprises: integration of said at least one rotary apparatus into a high-temperature material production facility configured to carry out high-temperature material production, such as the production of glass, glass wool, carbon fibers, carbon nanotubes, and clay-based materials at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the heat-consuming process facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

METHOD AND APPARATUS FOR MANUFACTURING CEMENT USING ROTARY GENERATED THERMAL ENERGY
20230110304 · 2023-04-13 ·

A method is provided for inputting thermal energy into fluidic medium in a cement manufacturing process by at least one rotary apparatus comprising a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through the stationary guide vanes and the at least one row of rotor blades, respectively. The method further comprises: integration of said at least one rotary apparatus into a cement production facility configured to carry out cement production processes, such as burning cement clinker or calcination of raw materials, at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the heat-consuming process facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

METHOD AND APPARATUS FOR INCINERATION OF SUBSTANCES USING ROTARY GENERATED THERMAL ENERGY
20230112858 · 2023-04-13 ·

A method for disposal of harmful and/or toxic substances by incineration is provided, the method comprising generation of a heated fluidic medium by at least one rotary apparatus comprising: a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through the stationary guide vanes and the at least one row of rotor blades, respectively. The method further comprises: integration of said at least one rotary apparatus into an incineration process facility configured as an incineration facility and further configured to carry out incineration process or processes related to disposal of harmful and/or toxic substances by incineration at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the incineration process facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

METHOD AND APPARATUS FOR THERMAL ENERGY STORAGE USING ROTARY GENERATED THERMAL ENERGY
20230115221 · 2023-04-13 ·

A method is provided for inputting thermal energy into fluidic medium in a thermal energy production and storage process by at least one rotary apparatus comprising: a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a plurality of stationary vanes arranged into an assembly at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through the stationary vanes and the rotor blades, respectively. The method further comprises: integration of said at least one rotary apparatus into a thermal energy production and storage facility configured to carry out thermal energy production and storage at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the thermal energy production and storage facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

METHOD AND APPARATUS FOR PRODUCTION OF HYDROGEN USING ROTARY GENERATED THERMAL ENERGY
20230114999 · 2023-04-13 ·

A method is provided for inputting thermal energy into fluidic medium in a process or processes related to production of hydrogen. The method comprises generating heated fluidic medium by at least one rotary apparatus comprising a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the rotary apparatus by virtue of series of energy transformations occurring when said stream of fluidic medium passes through stationary and rotating components of said rotary apparatus, respectively. The method further comprises integration of said at least one rotary apparatus into a heat-consuming process facility configured as a hydrogen production facility and further configured to carry out heat-consuming process or processes related to production of hydrogen at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the heat-consuming process facility, the input energy comprises electrical energy. Related method, arrangement and facility for hydrogen production are further provided.

OXYFUEL CLINKER PRODUCTION WITH SPECIAL OXYGEN ADDITION

Processes and plants for producing cement clinker, in which an oxygen-containing gas having a proportion of 15% by volume or less of nitrogen and a proportion of 50% by volume or more of oxygen is conveyed from a first section of the cooler directly adjoining the top of the furnace into the rotary furnace and is optionally additionally conveyed to the calciner, and where the total gas streams fed in to the combustion processes consist to an extent of more than 50% by volume (preferably more than 85% by volume) of oxygen.

METHOD OF PRODUCING CLINKER FROM CEMENT RAW MEAL

A method of producing clinker from cement raw meal, includes preheating cement raw meal in a preheater string, the preheater string including a plurality of preheater stages, pre-calcining preheated raw meal in a pre-calciner to obtain a pre-calcined product, introducing the pre-calcined product into a rotary kiln for calcining the pre-calcined product to obtain cement clinker, wherein a partial flow of at least partly preheated raw meal is diverted from the preheater string, introduced into a calcination device and at least partially decarbonated in the calcination device in order to obtain an at least partially decarbonated product and CO.sub.2, wherein the calcination device is heated by electrical energy, and wherein the at least partially decarbonated product is fed into the rotary kiln and the CO.sub.2 is drawn off from the calcination device.

METHOD OF CALCINING A RAW MATERIAL TO OBTAIN A CEMENTITIOUS MATERIAL
20240018039 · 2024-01-18 ·

A method of calcining a raw material to obtain a cementitious material, includes providing a flow of raw material containing a metal carbonate, such as CaCO.sub.3 to a calcination system, introducing the flow of raw material into a first thermal reactor and at least partially decarbonating the raw material in the first thermal reactor by subjecting the raw material to a first heat treatment at a first temperature of at least 650 C. in order to obtain an at least partly decarbonated material and CO.sub.2, wherein the first thermal reactor is heated by electrical energy, and obtaining the cementitious material as a result of the first heat treatment.

Oxyfuel clinker production with special oxygen addition

Processes and plants for producing cement clinker, in which an oxygen-containing gas having a proportion of 15% by volume or less of nitrogen and a proportion of 50% by volume or more of oxygen is conveyed from a first section of the cooler directly adjoining the top of the furnace into the rotary furnace and is optionally additionally conveyed to the calciner, and where the total gas streams fed in to the combustion processes consist to an extent of more than 50% by volume (preferably more than 85% by volume) of oxygen.

AN ENERGY-EFFICIENT, CARBON-ENRICHED CEMENT PRODUCTION SYSTEM AND A METHOD OF PRODUCING CEMENT CLINKER
20240034673 · 2024-02-01 ·

The present disclosure provides an energy-efficient (low energy consumption), carbon enriched cement production system and a method for producing cement clinker. This system involves raw material preheating and precalcining system and sequentially connected kiln inlet chamber, rotary kiln and cooler, wherein the raw material preheating and precalcining system involves precalciner and preheater, and the cooler involves first cooling zone and second cooling zone. The first cooling zone includes first cooling partition and second cooling partition, wherein a mixture of pure oxygen and high-concentration CO.sub.2 flue gas entering the inlet of the first cooling partition, high-concentration CO.sub.2 flue gas entering the inlet of the second cooling partition, and air entering the inlet of the second cooling zone have solved the problems in existing cement kiln CO.sub.2 enrichment technology, i.e., extensive air leakage and high energy consumption between the first cooling zone and the second cooling zone.