C04B7/432

METHOD OF PRODUCING CEMENT CLINKER AND A SECOND CALCINED MATERIAL

A method of producing cement clinker and a second calcined material, wherein the cement clinker is produced in a first production line and the second calcined material is produced from a raw material in a second production line by carrying out the following procedures e) optionally drying the raw material in a dryer, g) calcining the optionally dried raw material in a rotary kiln to obtain the second calcined material, wherein the sensible heat of a hot gas in the first production line is used as a heat source in the calcining step g) for calcining the raw material, and wherein the rotary kiln exhaust gas coming from the calcining step g) is introduced into the first production line for the secondary combustion of the rotary kiln exhaust gas.

A Powder-Gas Heat Exchanger and Applications Thereof

The invention provides a powder-gas heat exchanger for exchanging heat between a powder stream and a gas stream in counter-current flow comprising a powder stream mass flow rate substantially equal to a gas stream mass flow rate in a vertical shaft heat exchanger. A hot gas stream may be adapted for use in heating a cool solids stream, or a cool gas stream may be adapted for use in cooling a hot solids stream.

METHOD AND APPARATUS FOR HEATING FLUIDS IN PROCESSES RELATED TO REFINING AND PETROCHEMICAL INDUSTRIES USING ROTARY GENERATED THERMAL ENERGY
20230115774 · 2023-04-13 ·

A method is provided for inputting thermal energy into fluidic medium in a process or processes related to oil refining and/or petrochemical industries by at least one rotary apparatus comprising a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through stationary and rotating components of said rotary apparatus, respectively. The method further comprises: integration of said at least one rotary apparatus into a heat-consuming process facility configured as a refining and/or petrochemical facility and further configured to carry out heat-consuming process or processes related to refining of oil and/or producing petrochemicals at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the heat-consuming process facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

METHOD FOR THE PRODUCTION OF CEMENT CLINKER

A process for producing cement clinker, may involve preheating raw meal in a preheater, calcining the preheated raw meal in a calciner, and burning the preheated and calcined raw meal in a furnace to give cement clinker. The furnace may be supplied with a combustion gas having an oxygen content, and the temperature within the furnace is ascertained. The process may involve cooling the cement clinker in a cooler. The oxygen supply to the furnace is under closed-loop control as a function of the temperature ascertained within the furnace. The temperature ascertained is compared with a target value and, in the event of any variance of the temperature ascertained from the target value, the oxygen supply to the furnace and/or to the calciner is increased or decreased. The target value is adjusted depending on a particle size distribution and/or a lime standard.

SYSTEMS AND METHODS OF CARBON CAPTURE FROM CEMENT PRODUCTION PROCESS
20230192543 · 2023-06-22 ·

Embodiments described herein relate to capturing and sequestering CO.sub.2 emissions from the cement production process with the potential to produce carbon-negative cement. Methods described herein can include contacting calcium oxide (CaO) with ambient air at a carbonation station to form a first stream of calcium carbonate, combining the first stream of calcium carbonate with a second stream of calcium carbonate in a calciner to form a combined stream of calcium carbonate, and applying heat to the calciner to decompose the combined stream of calcium carbonate into a stream of calcium oxide and a CO.sub.2 stream. The method further includes sequestering the CO.sub.2 stream, dividing the stream of calcium oxide into a first calcium oxide stream and a second calcium oxide stream, feeding the first stream of calcium oxide to the carbonation station, and feeding the second stream of calcium oxide to a kiln to produce a clinker.

INSTALLATION FOR THE THERMAL TREATMENT OF DISPERSIBLE RAW MATERIAL, AND METHOD FOR OPERATING SUCH AN INSTALLATION

An installation for thermal treatment of free-floating raw material, in particular cement raw meal and/or mineral products, may include a riser line through which hot gases can flow. The riser line has at least one fuel inlet for introducing fuel into the riser line. The riser line has at least one raw meal inlet for introducing raw meal into the riser line, which raw meal inlet is arranged upstream of the fuel inlet in a flow direction of gas inside the riser line. Further, a method for thermal treatment of free-floating raw material may involve introducing fuel via a fuel inlet into a riser line for guiding hot gases and introducing raw meal into the riser line. The raw meal is introduced into the riser line upstream of the fuel inlet in the flow direction.

CEMENT-MANUFACTURING PLANT AND PROCESS FOR PRODUCING CEMENT CLINKER

A cement production plant may include a preheater for preheating raw meal, a calciner for calcining the preheated raw meal, and a furnace with a furnace burner for firing the raw meal to form cement clinker. The furnace has a combustion gas inlet for admitting a combustion gas with an oxygen content of 30% to 75% into the furnace. The cement production plant may also include a cooler for cooling the cement clinker. The calciner and the furnace each have at least one respective fuel inlet for admitting at least one fuel into the calciner and the furnace. The calciner and the furnace each have at least one respective inert gas inlet for respectively admitting inert gas into the calciner and the furnace.

METHOD AND APPARATUS FOR MANUFACTURING STEEL USING ROTARY GENERATED THERMAL ENERGY
20230121974 · 2023-04-20 ·

A method is provided for inputting thermal energy into fluidic medium in a steel manufacturing process by at least one rotary apparatus comprising: a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through the stationary vanes and the at least one row of rotor blades, respectively. The method further comprises: integration of said at least one rotary apparatus into a steel production facility configured to carry out steel production processes, such as reacting iron oxide and carbon or production of raw materials, at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the heat-consuming process facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

CEMENT CLINKER PRODUCTION SYSTEM AND CEMENT CLINKER PRODUCTION METHOD

A cement clinker producing system, capable of providing a gas containing a carbon dioxide gas at a high concentration by increasing a carbon dioxide gas concentration for a part of an exhaust gas, includes a cyclone preheater to preheat a cement clinker raw material, a rotary kiln to burn the preheated cement clinker raw material so as to provide cement clinker, a calcination furnace to promote decarbonation of the cement clinker raw material, a clinker cooler to cool the cement clinker, a kiln exhaust-gas discharge passages to discharge an exhaust gas generated in the rotary kiln, a combustion-supporting gas supply device to supply a combustion-supporting gas having a higher oxygen concentration than air, a combustion-supporting gas supply passage to guide the combustion-supporting gas to the calcination furnace, and a calcination furnace exhaust-gas discharge passage to discharge a carbon dioxide gas-containing exhaust gas generated in the calcination furnace.

MULTI-STAGE CLAY CALCINATION METHOD FOR CONTROLLING PRODUCT COLOR
20230373853 · 2023-11-23 ·

A method for the thermal treatment of clays by: preheating the clay, which is suspended in a carrier gas, in a heat exchanger; thermally treating the clay in a calcination stage operated under chemically oxidizing conditions; subsequently thermally treating the clay in a calcination stage operated under chemically reducing conditions; cooling the clay in a cooling stage operated under chemically reducing conditions; cooling the clay in a cooling stage operating under chemically oxidizing conditions.