C04B7/4469

METHODS FOR PRODUCING CEMENT COMPRISING A SUPPLEMENTARY CEMENTITIOUS MATERIAL, AND CEMENT OBTAINABLE THEREBY

The invention is concerned with a method for producing a cement comprising milled cement clinker and a supplementary cementitious material, wherein the method comprises the steps of: producing the milled cement clinker by a clinkerization process, comprising the steps of calcining and subsequently milling a limestone-based raw material; producing the supplementary cementitious material by calcining a raw material of the supplementary cementitious material at a temperature of less than 980° C. and subsequently milling the calcined raw material of the supplementary cementitious material, wherein the raw material of the supplementary cementitious material has an average particle size of 1 to 300 mm; and blending the milled cement clinker and the supplementary cementitious material; wherein the method is a continuous process comprising the step of calcining the raw material of the supplementary cementitious material in a kiln with a separate heating unit and/or combustion unit. Further, the invention is concerned with a method for producing a cement comprising milled cement clinker and a supplementary cementitious material, wherein the method comprises the steps of: producing the milled cement clinker by a clinkerization process, comprising the steps of calcining and subsequently milling a limestone-based raw material; producing the supplementary cementitious material by calcining a raw material of the supplementary cementitious material at a temperature of less than 980° C. and subsequently milling the calcined raw material of the supplementary cementitious material, wherein the raw material of the supplementary cementitious material has an average particle size of 1 to 300 mm, wherein at least 5 wt % of the particles have a particle size of above 4.75 mm; and blending the milled cement clinker and the supplementary cementitious material. The invention is also concerns a cement comprising milled cement clinker and a supplementary cementitious material, wherein the supplementary cementitious material comprises an amorphous constituent of more than 30 wt % as measured by XRD, wherein the supplementary cementitious material comprises less than 70 wt % of inert components selected from the group comprising mullite, spinel, feldspar, diopside, mica, or combinations thereof, and wherein the color of the cement in the range of 130-160, 130-160, 120-160, wherein the measurement of the cement color is conducted by a RGB2 colorimeter, wherein the colors are referenced to a RGB scale of 0 to 255.

DEVICE FOR PRODUCING SUPPLEMENTARY CEMENTITIOUS MATERIAL

The present invention relates to a device for heat-treating solid material, in particular in granular form, wherein the device comprises a kiln and an external heat generator, wherein said kiln comprises at least one sloped sliding surface on which a bed of said solid material slides down within said kiln due to gravity while a hot gas generated by the external heat generator is led through said solid material to heat said solid material to a desired temperature in order to change the substance properties of said solid material. According to the invention, said external heat generator for generating said hot gas is external to said kiln, wherein said kiln further comprises at least one kiln gas inlet through which said hot gas enters said kiln, such that the necessary temperature of said hot gas can be controlled precisely in that said hot gas is generated in said external heat generator, ensuring that the solid material does not experience temperatures above an allowed maximum temperature, and further such that the solid material is not exposed to radiation from a burner.

Vertical ring shaft kiln
11204198 · 2021-12-21 ·

Invention relates to a vertical ring shaft kiln comprising a vertical burning region (1); an intermediate sintering zone (Z.sub.3) surrounded by a first wall (10) and an opposite second wall (20) at the burning region (1) to obtain a clinker from a particulate raw material flowing downwards direction.

Particle Size Distribution of Low Carbon Ordinary Portland Cement
20220153640 · 2022-05-19 · ·

There is provided high temperature furnaces, calcining, pyrolysis and other high temperature manufacturing processes, composition rearrangements, and equipment. Generally, embodiments the present inventions relate to systems, equipment and processes using oxyfuel for high temperature processing of materials for the production of cements having a particle size distribution from about 0.1 μm to about 150 μm.

Particle Size Distribution of Low Carbon Ordinary Portland Cement
20220153640 · 2022-05-19 · ·

There is provided high temperature furnaces, calcining, pyrolysis and other high temperature manufacturing processes, composition rearrangements, and equipment. Generally, embodiments the present inventions relate to systems, equipment and processes using oxyfuel for high temperature processing of materials for the production of cements having a particle size distribution from about 0.1 μm to about 150 μm.

Systems, Methods and Devices for Cement Manufacture
20220024818 · 2022-01-27 · ·

High temperature furnaces, calcining, pyrolysis and other high temperature manufacturing processes, composition rearrangements, and equipment. Systems, equipment and processes using oxyfuel combustion using gaseous fuels for cement manufacture. Reactor furnaces using oxyfuel containing natural gas and gravity feed to process pellets forming a pellet bed into cement.

Systems, Methods and Devices for Cement Manufacture
20220024818 · 2022-01-27 · ·

High temperature furnaces, calcining, pyrolysis and other high temperature manufacturing processes, composition rearrangements, and equipment. Systems, equipment and processes using oxyfuel combustion using gaseous fuels for cement manufacture. Reactor furnaces using oxyfuel containing natural gas and gravity feed to process pellets forming a pellet bed into cement.

Low NOx calciner
10974992 · 2021-04-13 · ·

A system for reducing NOx emission levels during the manufacture of cement clinker having a calciner unit with the following features: an upper portion; a lower portion; a NOx reduction zone in the lower portion; a tertiary air inlet in the upper portion for introducing tertiary air into the upper portion; a main calciner meal inlet located above the NOx reduction zone for introducing a main calciner meal portion into the upper portion; a first cooling calciner meal inlet located in the NOx reduction zone for introducing a first cooling calciner meal portion into a periphery of the NOx reduction zone; and a fuel inlet located in or below the NOx reduction zone for introducing fuel into the reduction zone.

LOW NOx CALCINER
20200207661 · 2020-07-02 ·

A system for reducing NOx emission levels during the manufacture of cement clinker having a calciner unit with the following features: an upper portion; a lower portion; a NOx reduction zone in the lower portion; a tertiary air inlet in the upper portion for introducing tertiary air into the upper portion; a main calciner meal inlet located above the NOx reduction zone for introducing a main calciner meal portion into the upper portion; a first cooling calciner meal inlet located in the NOx reduction zone for introducing a first cooling calciner meal portion into a periphery of the NOx reduction zone; and a fuel inlet located in or below the NOx reduction zone for introducing fuel into the reduction zone.

METHOD AND APPARATUS FOR FILTRATION COMBUSTION
20240025806 · 2024-01-25 ·

A method of producing clinker includes placing a pre-clinker mixture comprising a source of CaO into a starting material feed port in a vertically-oriented reaction chamber of a vertical reactor. The method includes placing a gaseous combustion mixture into the combustion mixture inlet. The method includes combusting the gaseous combustion mixture within the vertical reactor to heat the pre-clinker mixture, release CO 2 therefrom, and form the clinker therefrom. The method also includes removing the clinker from the product exit port.