C07C2/76

METHOD FOR AROMATIZATION OF LOWER HYDROCARBONS TO PRODUCE BENZENE AND OTHER AROMATICS

A method for the aromatization of hydrocarbons, comprising: introducing a feed stream to an aromatization catalyst in a fixed bed reactor wherein the feed stream comprises a hydrocarbon having 2 to 4 carbon atoms, converting the hydrocarbon having 2 to 4 carbon atoms to form an outlet stream comprising an aromatic hydrocarbon; wherein the feed stream is introduced at a GHSV of greater than or equal to 4,000 milliliters per gram of catalyst per hour(ml.Math.g.sup.−1 Cat.Math.h.sup.−1), and a pressure of greater than or equal to 0.4 MPa. The feed stream can comprise hydrogen in an amount of at least 0.1 volume percent (vol %) up to 20 vol % based upon total volume of the feed stream.

Transition metal carbides for catalytic methane activation

A MXene support for a noble metal that forms a catalyst having active sites comprising single metal-layer nanostructures. The catalyst is stable under conditions for methane conversion to higher hydrocarbons and provides reduced coke formation. The results show a supported metal catalyst using the MXene where Pt atoms form one or more layers of atoms on the surface of the Mo.sub.2TiC.sub.2T.sub.x support after it is reduced at 750° C. The catalyst shows high selectivity for C.sub.2-hydrocarbons with reduced coke formation, which can cost effectively convert methane into other valuable products.

Transition metal carbides for catalytic methane activation

A MXene support for a noble metal that forms a catalyst having active sites comprising single metal-layer nanostructures. The catalyst is stable under conditions for methane conversion to higher hydrocarbons and provides reduced coke formation. The results show a supported metal catalyst using the MXene where Pt atoms form one or more layers of atoms on the surface of the Mo.sub.2TiC.sub.2T.sub.x support after it is reduced at 750° C. The catalyst shows high selectivity for C.sub.2-hydrocarbons with reduced coke formation, which can cost effectively convert methane into other valuable products.

Metal carbide nanomaterial catalysts and production method thereof

A catalyst that includes heterogeneous metal carbide nanomaterials and a novel preparation method to synthesize the metal carbide nanomaterials under relatively mild conditions to form an encapsulated transition metal and/or transition metal carbide nanoclusters in a support and/or binder. The catalyst may include confined platinum carbide nanoclusters. The preparation may include the treatment of encapsulated platinum nanoclusters with ethane at elevated temperatures. The catalysts may be used for catalytic hydrocarbon conversions, which include but are not limited to, ethane aromatization, and for selective hydrogenation, with negligible green oil production.

Metal carbide nanomaterial catalysts and production method thereof

A catalyst that includes heterogeneous metal carbide nanomaterials and a novel preparation method to synthesize the metal carbide nanomaterials under relatively mild conditions to form an encapsulated transition metal and/or transition metal carbide nanoclusters in a support and/or binder. The catalyst may include confined platinum carbide nanoclusters. The preparation may include the treatment of encapsulated platinum nanoclusters with ethane at elevated temperatures. The catalysts may be used for catalytic hydrocarbon conversions, which include but are not limited to, ethane aromatization, and for selective hydrogenation, with negligible green oil production.

Circular economy for plastic waste to polyethylene via refinery FCC and alkylation units
11518944 · 2022-12-06 · ·

Provided in one embodiment is a continuous process for converting waste plastic into recycle for polyethylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a pyrolysis oil and optionally wax comprising a naphtha/diesel and heavy fraction, and char. The pyrolysis oil and wax is passed to a refinery FCC unit from which a liquid petroleum gas C.sub.3-C.sub.5 olefin/paraffin mixture fraction is recovered. The liquid petroleum gas C.sub.3-C.sub.5 olefin/paraffin mixture fraction is passed to a refinery alkylation unit, with a propane and butane fraction recovered from the alkylation unit. The propane and butane fraction is then passed to a steam cracker for ethylene production. In another embodiment, a naphtha fraction (C.sub.5-C.sub.8) is recovered from the alkylation unit and passed to the steam cracker. In another embodiment, a propane/propylene fraction (C.sub.3-C.sub.3.sup.=) is recovered from the FCC and passed to the steam cracker.

Circular economy for plastic waste to polyethylene via refinery FCC and alkylation units
11518944 · 2022-12-06 · ·

Provided in one embodiment is a continuous process for converting waste plastic into recycle for polyethylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a pyrolysis oil and optionally wax comprising a naphtha/diesel and heavy fraction, and char. The pyrolysis oil and wax is passed to a refinery FCC unit from which a liquid petroleum gas C.sub.3-C.sub.5 olefin/paraffin mixture fraction is recovered. The liquid petroleum gas C.sub.3-C.sub.5 olefin/paraffin mixture fraction is passed to a refinery alkylation unit, with a propane and butane fraction recovered from the alkylation unit. The propane and butane fraction is then passed to a steam cracker for ethylene production. In another embodiment, a naphtha fraction (C.sub.5-C.sub.8) is recovered from the alkylation unit and passed to the steam cracker. In another embodiment, a propane/propylene fraction (C.sub.3-C.sub.3.sup.=) is recovered from the FCC and passed to the steam cracker.

Integrated processes to produce gasoline blending components from light naphtha
11591278 · 2023-02-28 · ·

A process for the treatment of a light naphtha feedstock that comprises normal paraffins and iso-paraffins may include separating the feedstock into a first iso-paraffin stream and a normal paraffin stream. The separating may be performed with 5A molecular sieves, a pressure of about 1-3 bars, and a temperature of 100-260° C. A product stream may be provided by subjecting the normal paraffin stream to at least one of steam cracking, isomerizing, and aromatizing.

Integrated processes to produce gasoline blending components from light naphtha
11591278 · 2023-02-28 · ·

A process for the treatment of a light naphtha feedstock that comprises normal paraffins and iso-paraffins may include separating the feedstock into a first iso-paraffin stream and a normal paraffin stream. The separating may be performed with 5A molecular sieves, a pressure of about 1-3 bars, and a temperature of 100-260° C. A product stream may be provided by subjecting the normal paraffin stream to at least one of steam cracking, isomerizing, and aromatizing.

Processes to convert paraffins to heavier products

The present disclosure generally relates to a process for converting a hydrocarbon feed including introducing a hydrocarbon feed comprising a C.sub.1+ alkane to a catalyst composition in a reactor, the catalyst composition comprising a Group 6-Group 15 metal supported on a support; and irradiating the hydrocarbon feed and the catalyst composition with electromagnetic energy in the reactor at reactor conditions to produce a product comprising a C.sub.2+ alkane, wherein the C.sub.2+ alkane of the product is heavier than the C.sub.1+ alkane in the hydrocarbon feed.