Methods for aldehyde synthesis are provided. In one embodiment, a method for manufacturing aldehydes includes providing an aldehyde precursor stream and an air stream comprising nitrogen gas and oxygen gas to a reactor comprising a catalyst, reacting the aldehyde precursor stream and the oxygen gas, and converting the air stream to an oxygen gas stream when reacting the aldehyde precursor stream and oxygen gas.

Methods for aldehyde synthesis are provided. In one embodiment, a method for manufacturing aldehydes includes providing an aldehyde precursor stream and an air stream comprising nitrogen gas and oxygen gas to a reactor comprising a catalyst, reacting the aldehyde precursor stream and the oxygen gas, and converting the air stream to an oxygen gas stream when reacting the aldehyde precursor stream and oxygen gas.

The present invention relates to a process for thermolytic fragmentation of a sugar into a composition comprising C.sub.1-C.sub.3 oxygenates. In particular, it relates to the use of heat carrying particles providing improved yields of C.sub.1-C.sub.3 oxygenates and improved fluidization characteristics making it suitable for industrial scale production of e.g. glycolaldehyde. It also regards a circulating fluidized bed system comprising the heat carrying particles.

The present invention relates to a process for thermolytic fragmentation of a sugar into a composition comprising C.sub.1-C.sub.3 oxygenates. In particular, it relates to the use of heat carrying particles providing improved yields of C.sub.1-C.sub.3 oxygenates and improved fluidization characteristics making it suitable for industrial scale production of e.g. glycolaldehyde. It also regards a circulating fluidized bed system comprising the heat carrying particles.

A method for catalytic vapor phase oxidation of methanol to formaldehyde may include: passing a feed stream comprising methanol and oxygen through a layered catalyst bed having a first layer comprising a first silver catalyst particles and a second layer comprising a second silver catalyst particles that are different than the first silver catalyst particles, wherein the feed stream passes through the first layer before the second layer, wherein the first silver catalyst particles has a greater reaction activity for converting methanol and oxygen to formaldehyde; and reacting the methanol and the oxygen in the presence of the catalysts to produce a product stream comprising formaldehyde.

A method for catalytic vapor phase oxidation of methanol to formaldehyde may include: passing a feed stream comprising methanol and oxygen through a layered catalyst bed having a first layer comprising a first silver catalyst particles and a second layer comprising a second silver catalyst particles that are different than the first silver catalyst particles, wherein the feed stream passes through the first layer before the second layer, wherein the first silver catalyst particles has a greater reaction activity for converting methanol and oxygen to formaldehyde; and reacting the methanol and the oxygen in the presence of the catalysts to produce a product stream comprising formaldehyde.

A method for catalytic vapor phase oxidation of methanol to formaldehyde may include: passing a feed stream comprising methanol and oxygen through a layered catalyst bed having a first layer comprising a first silver catalyst particles and a second layer comprising a second silver catalyst particles that are different than the first silver catalyst particles, wherein the feed stream passes through the first layer before the second layer, wherein the first silver catalyst particles has a greater reaction activity for converting methanol and oxygen to formaldehyde; and reacting the methanol and the oxygen in the presence of the catalysts to produce a product stream comprising formaldehyde.

An integrated, co-product capable process is provided for producing taurine in particular with optionally one or both of monoethanolamine and diethanolamine from one or more sugars, comprising pyrolyzing one or more sugars to produce a crude pyrolysis product mixture including glycolaldehyde and formaldehyde; optionally removing formaldehyde from the crude pyrolysis product mixture, then combining the crude pyrolysis product mixture with an aminating agent in the presence of hydrogen and further in the presence of a catalyst to produce at least monoethanolamine from the crude pyrolysis product mixture; optionally recovering diethanolamine from the crude reductive amination product, sulfating at least a portion to all of the monoethanolamine product to produce 2-aminoethyl hydrogen sulfate ester; and sulfonating the 2-aminoethyl hydrogen sulfate ester to produce taurine.

An integrated, co-product capable process is provided for producing taurine in particular with optionally one or both of monoethanolamine and diethanolamine from one or more sugars, comprising pyrolyzing one or more sugars to produce a crude pyrolysis product mixture including glycolaldehyde and formaldehyde; optionally removing formaldehyde from the crude pyrolysis product mixture, then combining the crude pyrolysis product mixture with an aminating agent in the presence of hydrogen and further in the presence of a catalyst to produce at least monoethanolamine from the crude pyrolysis product mixture; optionally recovering diethanolamine from the crude reductive amination product, sulfating at least a portion to all of the monoethanolamine product to produce 2-aminoethyl hydrogen sulfate ester; and sulfonating the 2-aminoethyl hydrogen sulfate ester to produce taurine.

A process for large scale and energy efficient production of oxygenates from sugar is disclosed in which a sugar feedstock is introduced into a thermolytic fragmentation reactor including a fluidized stream of heat carrying particles which are separated from the reaction product and directed to a reheater comprising a resistance heating system.