Processes and apparatus for reforming hydrocarbons to reduce the impact of contaminants created by non-catalyst coking. The reaction zone receives sulfur to inhibit the impact, and a control index is used to control the determine conditions with generally lower pressures. Additionally, a compression zone, pressure control zone and combustion zone operation are provided for the operation of the reaction zone at the generally lower pressures.

Processes and apparatus for reforming hydrocarbons to reduce the impact of contaminants created by non-catalyst coking. The reaction zone receives sulfur to inhibit the impact, and a control index is used to control the determine conditions with generally lower pressures. Additionally, a compression zone, pressure control zone and combustion zone operation are provided for the operation of the reaction zone at the generally lower pressures.

According to one or more embodiments of the present disclosure, chemical streams may be processed by a method which may comprise operating a first chemical process, stopping the first chemical process and removing the first catalyst from the reactor, and operating a second chemical process. The reaction of the first chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The reaction of the second chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The first reaction and the second reaction may be different types of reactions.

According to one or more embodiments of the present disclosure, chemical streams may be processed by a method which may comprise operating a first chemical process, stopping the first chemical process and removing the first catalyst from the reactor, and operating a second chemical process. The reaction of the first chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The reaction of the second chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The first reaction and the second reaction may be different types of reactions.

A process and catalyst are provided for the non-oxidative dehydrogenation of propane for the production of propylene as petrochemical building blocks. The process provides a direct single-step gas-phase dehydration of propane mixed with nitrogen in the presence and absence of steam/hydrogen over supported bimetallic alumina-silicates zeolites. The catalyst contains no precious metal entities and may contain one metal from group VIB in combination with another metal from group IIIA or IVA supported on FAU, MFI, KFI, BEA type alumina-silicates zeolites. The process provides a propane conversion of 18% to 52% with a propylene yield of 10% to 25%.

A composite media for non-oxidative C2H6 dehydrogenation comprises an aluminosilicate zeolite matrix, and an EDH catalyst on one or more of an external surface of the aluminosilicate zeolite matrix and internal surfaces within pores of the aluminosilicate zeolite matrix. The EDH catalyst comprises one or more of Fe, Zn, Pt, Ga, alloys thereof, and oxides thereof. A C2H6 activation system, and a method of processing a C2H6-containing stream are also described.

Methods for dehydrogenating one or more alkanes. A catalyst can be contacted with an alkane under a pressure of less than 101 kPa to produce a coked catalyst and a dehydrogenated product. The dehydrogenated product can be separated from the coked catalyst and the coked catalyst can be contacted with a purge fluid to remove at least a portion of any residual alkane, any residual alkene, or a combination thereof from the coked catalyst. The coked catalyst can be contacted with an oxygen-containing fluid and at least a portion of the coke disposed on the catalyst can be combusted in the presence of the oxygen-containing fluid to produce a decoked catalyst. The decoked catalyst can be contacted with a reducing gas to produce a regenerated catalyst and an off-gas. Additional alkane can be contacted with the regenerated catalyst to produce additional dehydrogenated product and additional coked catalyst.

Methods for dehydrogenating one or more alkanes. A catalyst can be contacted with an alkane under a pressure of less than 101 kPa to produce a coked catalyst and a dehydrogenated product. The dehydrogenated product can be separated from the coked catalyst and the coked catalyst can be contacted with a purge fluid to remove at least a portion of any residual alkane, any residual alkene, or a combination thereof from the coked catalyst. The coked catalyst can be contacted with an oxygen-containing fluid and at least a portion of the coke disposed on the catalyst can be combusted in the presence of the oxygen-containing fluid to produce a decoked catalyst. The decoked catalyst can be contacted with a reducing gas to produce a regenerated catalyst and an off-gas. Additional alkane can be contacted with the regenerated catalyst to produce additional dehydrogenated product and additional coked catalyst.

The present invention concerns a process (100) for the production of a butylene product (9) in which a component mixture (2) containing butane, butylene and hydrogen is provided using a butane dehydrogenation (10) to which a reaction feed (1) containing butane and hydrogen is subjected, the component mixture (2) or part thereof being subjected as a first separation feed to a first membrane separation (40), by means of which a first permeate (3) enriched in hydrogen with respect to the first separation feed and a first retentate (4) depleted in hydrogen with respect to the first separation feed and containing hydrogen, butane and butylene are formed, the first retentate (4) or part thereof being subjected to a second membrane separation (50) as a second separation feed, in which a second permeate (6) containing at least the predominant part of the hydrogen of the second separation feed and a second retentate containing at least the predominant part of the butane and the butylene of the second separation feed are formed, wherein the first membrane separation (40) is carried out using a sweep gas (5) containing butane and the first permeate (3) is obtained as permeate (3) charged with butane of the sweep gas (5) and/or the second membrane separation (50) is carried out using the sweep gas (5) containing butane and the second permeate (6) is obtained as permeate (6) charged with butane of the sweep gas (5), and wherein the first permeate (3) charged with butane of the sweep gas (5) and/or the second permeate (3) charged with butane of the sweep gas or one or more parts thereof is used in the formation of the reaction feed (1). A corresponding plant is also the subject of this invention.

The present invention concerns a process (100) for the production of a butylene product (9) in which a component mixture (2) containing butane, butylene and hydrogen is provided using a butane dehydrogenation (10) to which a reaction feed (1) containing butane and hydrogen is subjected, the component mixture (2) or part thereof being subjected as a first separation feed to a first membrane separation (40), by means of which a first permeate (3) enriched in hydrogen with respect to the first separation feed and a first retentate (4) depleted in hydrogen with respect to the first separation feed and containing hydrogen, butane and butylene are formed, the first retentate (4) or part thereof being subjected to a second membrane separation (50) as a second separation feed, in which a second permeate (6) containing at least the predominant part of the hydrogen of the second separation feed and a second retentate containing at least the predominant part of the butane and the butylene of the second separation feed are formed, wherein the first membrane separation (40) is carried out using a sweep gas (5) containing butane and the first permeate (3) is obtained as permeate (3) charged with butane of the sweep gas (5) and/or the second membrane separation (50) is carried out using the sweep gas (5) containing butane and the second permeate (6) is obtained as permeate (6) charged with butane of the sweep gas (5), and wherein the first permeate (3) charged with butane of the sweep gas (5) and/or the second permeate (3) charged with butane of the sweep gas or one or more parts thereof is used in the formation of the reaction feed (1). A corresponding plant is also the subject of this invention.