This invention relates to an in-situ formed polyether polyol blend having an overall functionality of 2 to 3 and an overall hydroxyl number of 40 to 220 mg KOH/g. A process for preparing these in-situ formed polyether polyol blends is also disclosed. These in-situ formed polyether polyol blends are suitable for a process of preparing viscoelastic flexible polyurethane foams.

The invention relates to a composition for preparing a flexible foam and its application. The composition comprises the following components: a. an isocyanate mixture; b. a polymer polyol mixture; c. an isocyanate-reactive group-containing compound having a number average molecular weight of 32-400 g/mol; d. an aqueous alkali metal salt and/or ammonium bicarbonate solution, having a concentration of greater than or equal to 1.5 wt % and less than 30 wt %, and a pH value of less than 9.5; and e. a metal catalyst; wherein the amount of the tertiary amine catalyst in the composition is not more than 0.1 wt %, and the isocyanate index of the composition is 70-120. The composition has a high reaction efficiency and can meet the quantitative production requirements of the textile industry. The flexible foam prepared from the composition has a good phenolic yellowing resistance, and can meet the comprehensive requirements of the textile industry for a high rebound resilience, a good gas permeability, a ultraviolet yellowing resistance and the like of the foam.

This invention relates to a novel polyether polyol blend having an overall hydroxyl number of 56 mg KOH/g to 140 mg KOH/g, an overall functionality of greater than 2, and an overall content of copolymerized oxyethylene of 20% to 40% by weight. These novel polyether polyol blends may also be in-situ formed novel polyether polyol blends. A process for preparing these novel polyether polyol blends is also disclosed. These novel polyether polyol blends are suitable for preparing viscoelastic flexible polyurethane foams, and in a process for preparing viscoelastic foams.

This invention generally provides composition for making a polyurethane foam with reduced aldehyde emission and more specially to composition useful in means of transport such as interior part of cars, wherein composition is comprising: (a) a polyfunctional isocyanate; (b) an isocyanate reactive composition; and (c) a compound of the formula (I) or (II), wherein the compound (c) is present by weight percentage in the composition in an amount ranging from about 0.001 to about 10, preferably from about 0.01 to about 5, and more preferably from about 0.05 to about 2 based on the total weight of the composition. The compositions can reduce aldehyde emission, especially acetaldehyde emission in the PU foam and has no obvious influence on the mechanic properties of the foam.

A trimerization catalyst composition suitable for making a polyisocyanurate comprising (insulation) foam, said composition comprising at least a trimerization catalyst compound selected from one or more organic salts from alkoxides wherein said organic salt is selected from alkali metal, earth alkali metal, a transition metal such as Ti and/or quaternary ammonium organic salts.

A catalyst composition for making polyurethane foam, the catalyst composition including a compound having a general formula R.sup.1R.sup.2R.sup.3N, wherein each of R.sup.1, R.sup.2 and R.sup.3 are independently selected from the group consisting of: a compound according to formula (I):

##STR00001##

wherein n=1 to 5; and R4, R5 and R6 are each independently hydrogen, methyl, ethyl and propyl groups; hydrogen, a C1-C6 alkyl group compound, a C1-C6 cycloalkyl group compound, a C1-C6 alkenyl group compound, a C1-C6 alkynyl group compound, a C1-C6 aryl group compound, and a C1-C6 aralkyl group compound, each group being substituted or unsubstituted; wherein at least one of R.sup.1, R.sup.2 and R.sup.3 is a compound according to formula (I). A polyurethane composition and method for forming a polyurethane foam are also disclosed.

The present invention provides a composition which is capable of forming a polyurethane foam having a high hardness and excellent sound absorption properties. [Solution] The present invention relates to a composition for forming polyurethane foam characterized in that the composition for forming polyurethane foam comprises a polyol, a polyisocyanate, and a catalyst, in which the polyol comprises a polyol (A) having a number average molecular weight of 1500 to 8000 g/mol, the catalyst comprises a trimerization catalyst, in which the polyurethane foam has an air permeability of not less than 0.1 L/sec.

A thermoplastic polyurethane (TPU) foam product with high flatness, and a preparation method and a use thereof are provided. The TPU foam product is prepared by processing aliphatic thermoplastic polyurethane (ATPU) beads with a melting range of 20° C. to 50° C. and a melting point of 90° C. to 160° C. by a physical gas foaming process to obtain foamed ATPU beads and heating the foamed ATPU beads with a heat source to make the foamed ATPU beads fused. The TPU foam product with high flatness has a density of 0.08 g/cm.sup.3 to 0.8 g/cm.sup.3 and a flatness value of less than 2 mm, and the flatness value is determined by a fixed-length ruler. The TPU foam product not only has high flatness such that diversified designs are allowed for a surface of the product, but also has high resilience.

A polyurethane foam article comprises the reaction product of an isocyanate component and isocyanate-reactive composition in the presence of a blowing agent. The isocyanate component includes an isocyanate prepolymer comprising the reaction product of a first polyether polyol and a methylene diphenyl diisocyanate. The isocyanate-reactive composition comprises a second polyether polyol having secondary terminal hydroxyl groups and an amine-initiated catalytic polyether polyol having primary hydroxyl groups. A method of making the polyurethane foam article comprises the steps of reacting the first polyether polyol and methylene diphenyl diisocyanate to form the isocyanate prepolymer and reacting the isocyanate prepolymer with the isocyanate-reactive composition in the presence of the blowing agent to form the polyurethane foam article.

The present invention relates to foam. In particular, the present invention relates to profiled foams and processes for profiling absorbent foam products. More particularly, the present invention relates to processes for producing a profiled absorbent polyurethane foam product, comprising the steps of foaming, curing, profiling and drying, wherein profiling occurs before drying; and absorbent aliphatic polyurethane foam products having at least one profiled surface.