The present invention relates to a process for preparing a double metal cyanide (DMC) catalyst, comprising the reaction of an aqueous solution of a cyanide-free metal salt, an aqueous solution of an alkaline metal cyanide salt, an organic complex ligand and optionally a complex-forming component, wherein the metal cyanide salt is one or more compound(s) and is selected from the group consisting of potassium hexacyanocobaltat(III), potassium hexacyanoferrate(II), potassium hexacyanoferrate(III), calcium hexacyanocobaltate(III) and lithium hexacyanocobaltat(III), where the organic complex ligand is one or more compound(s) and is selected from the group consisting of dimethoxyethane, tert-butanol, 2-methyl-3-buten-2-ol, 2-methyl-3-butyn-2-ol, ethylene glycol mono-tert-butyl ether and 3-methyl-3-oxetanemethanol, and wherein the alkaline metal cyanide salt used has an alkalinity by the titration method disclosed in the Experimental of between 0.700% and 3.000% by weight of sodium hydroxide (NaOH) based on the total weight of the alkaline metal cyanide salt used. The invention further relates to double metal cyanide (DMC) catalysts obtainable by the process according to the invention and to the use of DMC catalysts for preparation of polyoxyalkylene polyols.

The present invention relates to a method for producing a double metal cyanide (DMC) catalyst, comprising the reaction of an aqueous solution of a cyanide-free metal salt, an aqueous solution of a metal cyanide salt, an organic complex ligand, optionally a complex-forming component to form a dispersion, the dispersion being produced using a mixing nozzle and a peroxide. The invention further relates to double metal cyanide (DMC) catalysts obtainable by means of the method according to the invention and to the use of DMC catalysts to produce polyoxyalkylene polyols.

The present invention relates to: a double-metal cyanide catalyst comprising an organosilane compound as a complexing agent; a preparation method therefor; and a method for preparing polyol. The double-metal cyanide catalyst of the present invention comprises a metal salt, a metal cyanide salt, and a complexing agent, therein the complexing agent is an organosilane compound.

This invention relates to a novel polyether polyol blend having an overall hydroxyl number of 56 mg KOH/g to 140 mg KOH/g, an overall functionality of greater than 2, and an overall content of copolymerized oxyethylene of 20% to 40% by weight. These novel polyether polyol blends may also be in-situ formed novel polyether polyol blends. A process for preparing these novel polyether polyol blends is also disclosed. These novel polyether polyol blends are suitable for preparing viscoelastic flexible polyurethane foams, and in a process for preparing viscoelastic foams.

The invention provides a process for preparing polyether carbonate polyols by addition of alkylene oxides and carbon dioxide onto H-functional starter substance in the presence of a double metal cyanide (DMC) catalyst or in the presence of a metal complex catalyst based on the metals zinc and/or cobalt, wherein (γ) alkylene oxide and carbon dioxide are added onto H-functional starter substance in a reactor in the presence of a double metal cyanide catalyst or in the presence of a metal complex catalyst based on the metals zinc and/or cobalt, wherein a reaction mixture comprising the polyether carbonate polyol is obtained, and wherein (δ) the reaction mixture obtained in step (γ) remains in the reactor or is transferred continuously into a postreactor, wherein the content of free alkylene oxide in the reaction mixture is reduced in each case in the manner of a postreaction, characterized in that a component K is added during the postreaction, component K being selected from at least one compound containing a phosphorus-oxygen-hydrogen group.

Polycarbonate polyols are made by copolymerizing carbon dioxide and an alkylene oxide in the presence of a starter compound and a carbonate catalyst. The process is operated in semi-batch mode by combining starter, catalyst and a small amount of alkylene oxide in a reaction vessel, pressurizing the vessel with carbon dioxide, initiating polymerization, and then feeding both carbon dioxide and alkylene oxide to the vessel under polymerization conditions without removal of product until the feeds are completed.

A process for producing a polyoxymethylene-polyoxyalkylene copolymer is provided. The process comprises reacting a polymer formaldehyde compound of an alkylene oxide and a specific component (X) in the presence of a double metal cyanide (DMC) catalyst. A polyoxymethylene-polyoxyalkylene copolymer can be obtained by means of such a process and to the use of same for producing a polyurethane polymer.

A process for continuous production of polyether carbonate polyols by the addition of alkylene oxide and carbon dioxide in the presence of a DMC catalyst or a metal complex catalyst based on the metals cobalt and/or zinc, onto an H-functional starter substance is provided. Wherein (γ) the H-functional starter substance, alkylene oxide and catalyst are continuously metered into the reaction during the addition and the resulting reaction mixture is continuously discharged from the reactor, wherein (i) before step (γ), a suspension of catalyst in suspension medium and/or H-functional starter substance in the reactor is adjusted to a temperature T.sub.1 ranging from 100° C. to 150° C., wherein T.sub.1 is at least 10% above a temperature T.sub.2 and T.sub.2 is a temperature ranging from 50° C. to 135° C., and (ii) from commencement of the addition of alkylene oxide in step (γ) the temperature is continuously reduced to the temperature T.sub.2.

The disclosure provides a preparation process of an allyl alcohol polyether with a low potassium and sodium content, comprising the following steps: reacting allyl alcohol with a mixture of epoxypropane and oxacyclopropane to prepare an allyl alcohol oligomer crude product with a molecular weight of 150-1500; reducing the total content of potassium and sodium ions in the allyl alcohol oligomer crude product prepared in step S1 to 2 ppm or less through a cation exchange resin; and reacting the allyl alcohol oligomer product treated in step S2 with the mixture of epoxypropane and oxacyclopropane to prepare allyl alcohol high-molecular-weight polyether with a molecular weight of 2000-5000. According to the present disclosure, the total content of potassium and sodium ions in the product is reduced to 2 ppm or less, and the product has a good double bond protection rate.

Embodiments relate to a method of producing a modified double metal cyanide complex, a method of producing a monol or polyol that includes providing the modified double metal cyanide complex, an alkylene oxide polymerization process that includes providing the modified double metal cyanide complex, a batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex, and a polyether polyol prepared using the batch, semi-batch, or continuous manufacturing process that includes providing the modified double metal cyanide complex.