An aromatic polysulfone resin having a repeating unit represented by Formula (I) and a repeating unit represented by Formula (II), in which a ratio (m:n) of a molar content (m) of the repeating unit represented by Formula (I) to a molar content (n) of the repeating unit represented by Formula (II) is 1:2,000 to 1:200. ##STR00001## wherein hydrogen atoms of phenylene groups of Formulae (I) and (II) may be each independently substituted with an alkyl group, an aryl group, or a halogen atom.

A quaternary ammonium-functionalized poly(arylene ether sulfone) copolymer for moisture-swing CO2 capture, and a method for producing the same, is disclosed. The copolymer includes a polysulfone copolymer having a copolymerization unit based on diallyl bisphenal A (DABA) and has quaternary ammonium functionalities. The method for preparation of a quaternary ammonium-functionalized poly(arylene ether sulfone) copolymer includes reacting diallyl bisphenol A (DABA) with bisphenol A (BPA) and 4,4'-difluorodiphenyl sulfone (DFDPS) to form an allyl-modified poly(arylene ether sulfone) (PAES-co-APAES) copolymer, then modifying the PAES-co-APAES copolymer to convert the allyl functionalities to tertiary amines, forming tertiary amine-modified PAES (PAES-co-TAPAES) copolymer. The method also includes converting the tertiary amine of the PAES-co-TAPAES copolymer to quaternary ammonium, forming quaternary ammonium-modified PAES. These quaternary ammonium-modified PAES may be processed into membranes, films, and hollow fibers.

A quaternary ammonium-functionalized poly(arylene ether sulfone) copolymer for moisture-swing CO2 capture, and a method for producing the same, is disclosed. The copolymer includes a polysulfone copolymer having a copolymerization unit based on diallyl bisphenal A (DABA) and has quaternary ammonium functionalities. The method for preparation of a quaternary ammonium-functionalized poly(arylene ether sulfone) copolymer includes reacting diallyl bisphenol A (DABA) with bisphenol A (BPA) and 4,4'-difluorodiphenyl sulfone (DFDPS) to form an allyl-modified poly(arylene ether sulfone) (PAES-co-APAES) copolymer, then modifying the PAES-co-APAES copolymer to convert the allyl functionalities to tertiary amines, forming tertiary amine-modified PAES (PAES-co-TAPAES) copolymer. The method also includes converting the tertiary amine of the PAES-co-TAPAES copolymer to quaternary ammonium, forming quaternary ammonium-modified PAES. These quaternary ammonium-modified PAES may be processed into membranes, films, and hollow fibers.

Compositions and methods for aromatic polysulfone copolymers are described herein. The polysulfone copolymers have advantageous properties, particularly in terms of high glass transition temperatures (T.sub.g), improved thermal stability, improved flame resistance, good mechanical properties, chemical resistance and dimensional stability at elevated temperature. The polysulfone copolymers are suitable for manufacturing high temperature molded systems and other articles of manufacture via injection molding, extrusion, compression molding, coating, blow molding, thermoforming, rotational molding and additive manufacturing.

Compositions and methods for aromatic polysulfone copolymers are described herein. The polysulfone copolymers have advantageous properties, particularly in terms of high glass transition temperatures (T.sub.g), improved thermal stability, improved flame resistance, good mechanical properties, chemical resistance and dimensional stability at elevated temperature. The polysulfone copolymers are suitable for manufacturing high temperature molded systems and other articles of manufacture via injection molding, extrusion, compression molding, coating, blow molding, thermoforming, rotational molding and additive manufacturing.

A method for desalinating a salt-containing polymer is provided. The salt-containing polymer contains a polyaryl ether and a salt. The method includes the steps of mechanically increasing the surface area of the salt-containing polymer to obtain a salt-containing polymer of increased surface area, and contacting the salt-containing polymer of increased surface area with an extractant to obtain a desalinated polymer containing the polyaryl ether, and a salt-containing extractant containing the extractant and the salt.

A method for desalinating a salt-containing polymer is provided. The salt-containing polymer contains a polyaryl ether and a salt. The method includes the steps of mechanically increasing the surface area of the salt-containing polymer to obtain a salt-containing polymer of increased surface area, and contacting the salt-containing polymer of increased surface area with an extractant to obtain a desalinated polymer containing the polyaryl ether, and a salt-containing extractant containing the extractant and the salt.

The invention pertains to a polyaryl ether sulfone polymer solution [solution (SP)] comprising: —at least one sulfone polymer [polymer (PSI)] having recurring units, wherein more than 50% moles, with respect to all the recurring units of polymer (PSI), are recurring units (R.sub.PSI) selected from the group consisting of those of formulae (R.sub.PSI-1) and (R.sub.PSI-2) herein below: (R.sub.PSI-1) (R.sub.PSI-2) wherein: —each of E′, equal to or different from each other and at each occurrence, is selected from the group consisting of those of formulae (E′-1) to (E′-3): (E′-I) (E′-II) (E′-III) —each R′ is independently selected from the group consisting of halogen, alkyl, alkenyl, alkynyl, aryl, ether, thioether, carboxylic acid, ester, amide, imide, alkali or alkaline earth metal sulfonate, alkyl sulfonate, alkali or alkaline earth metal phosphonate, alkyl phosphonate, amine and quaternary ammonium; and —j′ is zero or an integer of 1 to 4; is a bond or a divalent group optionally comprising one or more than one heteroatom; preferably T is selected from the group consisting of a bond, —CH.sub.2—, —C(O)—, —C(CH.sub.3).sub.2—, —C(CF.sub.3).sub.2—, —C(═CCI.sub.2)—, —C(CH.sub.3)(CH.sub.2CH.sub.2—COOH)—, and a group of formula: (A) —at least one polar organic solvent [solvent (S)]; and —at least one mixture of polyhydroxyl aliphatic alcohols having from 1 to 6 carbon atoms or derivatives thereof [mixture (PHA)], said mixture (PHA) comprising at least one ethylene glycol compound [compound (EthyGly)] and at least one glycerol compound [compound (Gly)], to its use for manufacturing membranes, and to membranes obtained therefrom. ##STR00001##

The invention pertains to a polyaryl ether sulfone polymer solution [solution (SP)] comprising: —at least one sulfone polymer [polymer (PSI)] having recurring units, wherein more than 50% moles, with respect to all the recurring units of polymer (PSI), are recurring units (R.sub.PSI) selected from the group consisting of those of formulae (R.sub.PSI-1) and (R.sub.PSI-2) herein below: (R.sub.PSI-1) (R.sub.PSI-2) wherein: —each of E′, equal to or different from each other and at each occurrence, is selected from the group consisting of those of formulae (E′-1) to (E′-3): (E′-I) (E′-II) (E′-III) —each R′ is independently selected from the group consisting of halogen, alkyl, alkenyl, alkynyl, aryl, ether, thioether, carboxylic acid, ester, amide, imide, alkali or alkaline earth metal sulfonate, alkyl sulfonate, alkali or alkaline earth metal phosphonate, alkyl phosphonate, amine and quaternary ammonium; and —j′ is zero or an integer of 1 to 4; is a bond or a divalent group optionally comprising one or more than one heteroatom; preferably T is selected from the group consisting of a bond, —CH.sub.2—, —C(O)—, —C(CH.sub.3).sub.2—, —C(CF.sub.3).sub.2—, —C(═CCI.sub.2)—, —C(CH.sub.3)(CH.sub.2CH.sub.2—COOH)—, and a group of formula: (A) —at least one polar organic solvent [solvent (S)]; and —at least one mixture of polyhydroxyl aliphatic alcohols having from 1 to 6 carbon atoms or derivatives thereof [mixture (PHA)], said mixture (PHA) comprising at least one ethylene glycol compound [compound (EthyGly)] and at least one glycerol compound [compound (Gly)], to its use for manufacturing membranes, and to membranes obtained therefrom. ##STR00001##

The present invention relates to poly(aryl ether) polymers which can for example be used in lithographic processes for the photofabrication of three-dimensional (3D) articles. The invention further relates to compositions including these poly(aryl ether) polymers. Still further, the invention relates to lithographic methods to form 3D articles or objects that incorporate the aforementioned polymer compositions.