Processes, systems, and apparatus are provided for producing a compressed process gas comprising light olefin such as ethylene. The process utilizes a pyrolysis reactor to produce the process gas. A power generator utilizes a turbine operated based on an Allam cycle to produce shaft power for operating one or more compressors involved in processing of the process gas while producing a reduced or minimized amount of CO.sub.2 that is released as a low-pressure gas phase product. Examples of using the shaft power for processing of the process gas can include compressing the process gas a process gas compressor powered by the produced shaft power and cooling the process gas using a refrigeration compressor powered by the produced shaft power.

A cracked gas cooling heat exchanger includes a tube connection between an uncooled tube (1) and a cooled tube (2), having a cooled inner tube (3) enclosed by a jacket tube (4), with a tube intermediate space (5) for flowing cooling medium. A gas inlet header (11) has a GI tube inner part (12) and a GI tube outer part (13) and a cooling space (14) with an insulating layer (15). The GI tube outer part connects via a water chamber (6) to the jacket tube. The GI tube inner part faces the inner tube and is connected on a face (8) of the water chamber. A weld backing ring (16), between an end face (9) of the cooling space and a bottom face (8) of the water chamber, is in the insulating layer of the cooling space, arranged in a turn-out/groove (17) in the insulating layer.

A compression stage for the compression of cracked gas, the compression stage comprising a liquid separating means for separating liquid components from gaseous components of a cracked gas, a compressor connected to the liquid separating means, a gas cooling means connected to the compressor for cooling the compressed gas from the compressor, wherein the gas cooling means are cooled by a first cooling fluid from the cooling fluid source. The stage further comprises gas precooling means connected to the liquid separating means cracked gas, having an inlet for receiving the cracked gas.

The invention provides a method for breaking down long chained hydrocarbons from plastic-containing waste and organic liquids based on crude oil, comprising providing material containing long-chained hydrocarbons; heating a specific volume of the material containing long-chained hydrocarbons to a cracking temperature, at which cracking temperature the chains of hydrocarbons in the material start cracking into shorter chains; and for the specific volume having a temperature above the cracking temperature, exposing the specific volume to heat which is less than or equal to 50° C. above the temperature of the specific volume. The invention also provides an apparatus for carrying out the invention.

Cracking furnace system for converting a hydrocarbon feedstock into cracked gas comprising a convection section, a radiant section and a cooling section, wherein the convection section includes a plurality of convection banks, including a first high temperature coil, configured to receive and preheat hydrocarbon feedstock, wherein the radiant section includes a firebox comprising at least one radiant coil configured to heat up the feedstock to a temperature allowing a pyrolysis reaction, wherein the cooling section includes at least one transfer line exchanger.

Conduits for cooling a hydrocarbon stream and processes for using same. The conduit can include a first inner wall defining a first bore, a second inner wall defining a second bore, and an outer wall disposed about the first and second inner walls. The conduit can also include an annular support wall connected to an inner surface of the outer wall. An end of the second inner wall and an end of the annular support wall can define a perimeter opening that can be in fluid communication with the second bore. An annular flexible ring can be bonded to the annular support wall and can flexibly contact the first inner wall. A substantially annular cavity can be disposed between the second inner and the outer walls and in fluid communication with the perimeter opening. A quench fluid introduction port can be configured to introduce a quench fluid into the cavity.

The present disclosure relates to processes, apparatuses, and systems for the removal of sulfur compounds from a heavy hydrocarbon feed as part of steam cracking processes to produce light olefins. In at least one embodiment, the process includes introducing a hydrocarbon feed having a first sulfur content to a steam cracker to produce a steam cracker effluent having a second sulfur content less than the first sulfur content. The process includes introducing the steam cracker effluent to a fractionation system to produce a light hydrocarbon product stream having a third sulfur content less than the second sulfur content.

A hydrocarbon conversion process comprises pyrolysing at a temperature ≥700° C. a feedstock comprising hydrocarbon to produce a pyrolysis effluent comprising at least one C.sub.2 to C.sub.4 olefin and C.sub.5+ aliphatic and aromatic hydrocarbons. The pyrolysis effluent is contacted with an oleaginous quench stream to reduce the temperature of the pyrolysis effluent to ≤400° C. At least first and second streams are separated from the cooled effluent. The first stream comprises at least one C.sub.2 to C.sub.4 olefin, and the second stream comprises a quench oil having an average boiling point at atmospheric pressure of at least 120° C. At least a portion of the second stream is catalytically hydroprocessed to produce a hydroprocessed stream, which is combined with at least a portion of any remainder of the second stream to form the quench stream.

A method for steam cracking of a hydrocarbon feed is disclosed. The method can include heating a hydrocarbon feed stream with a first quench water stream to form a heated hydrocarbon feed stream and a second quench water stream having a temperature lower than the first quench water stream, steam cracking the heated hydrocarbon feed stream to form a cracked stream comprising cracked gases, contacting the cracked stream with a quench water to form a gaseous stream comprising quenched cracked gases and a crude water stream comprising heated quench water and pyrolysis gasoline, and separating the crude water stream to form the first quench water stream.

An apparatus is provided for processing reusable fuel comprising a first-type cyclone cooler having a first configuration. The apparatus also provides one or more second-type cyclone coolers, wherein each one or more second-type cyclone coolers has a substantially identical second configuration to respective other one or more second-type cyclone coolers, wherein the second configuration is different than the first configuration. The apparatus may also provide an air cooled heat exchanger, a coil condenser and one or more bubblers. The first-type cyclone cooler and the one or more second-type cyclone coolers are connected. One of the one or more second-type cyclone coolers is connected to the air cooled heat exchanger. The air cooled heat exchanger is connected to the coil condenser. The coil condenser is connected to the one or more bubblers.