C10J2300/1684

Fuel production system
11566192 · 2023-01-31 · ·

A fuel production system 1 includes a gasification unit 3; an electrolysis unit 60 that is connected to a renewable power generating unit 5 and a commercial power grid 8 and produces hydrogen using electric power; and a control unit 7 that determines a power index that depending on the carbon dioxide emission intensity of the electric power supplied from the commercial power grid 8. When the remaining amount of hydrogen is smaller than a lower threshold, the control unit 7 causes electric power to be supplied to the electrolysis unit 60 from the renewable power generating unit 5 and the commercial power grid 8 for production of hydrogen, and controls, based on the power index, the amount of hydrogen supplied by a hydrogen supply pump 64 and the amount of commercial power supply from the commercial power grid 8 to the electrolysis unit 60.

Startup And Shutdown Of Cleanup Engine And Other Components In A Biomass Conversion System
20220412252 · 2022-12-29 ·

An integrated biomass conversion system and a method of starting and shutting down the system are disclosed. The integrated biomass conversion system comprises a syngas generator, such as a gasifier, a cleanup engine and a syngas utilization system, which could be a power producing engine or a chemical reactor for chemical or fuel synthesis. The cleanup engine operates rich and at high temperatures so that the tars exhausted by the syngas generators are destroyed and not allowed to foul other components. An orderly sequence to start and shut down the integrated biomass conversion system is disclosed.

FUEL PRODUCTION SYSTEM
20220403536 · 2022-12-22 ·

Fuel production system includes: synthesis gas generation unit configured to generate synthesis gas containing hydrogen and carbon monoxide from carbon-containing raw material; fuel production unit configured to produce fuel from synthesis gas generated; water electrolyzer configured to electrolyze water to generate water-electrolyzed hydrogen; hydrogen supply unit configured to supply water-electrolyzed hydrogen generated to synthesis gas generation unit; and controller. The controller is configured to perform: calculating input energy based on first energy possessed by raw material, second energy consumed by water electrolyzer, third energy consumed by synthesis gas generation unit, and fourth energy consumed by fuel production unit; calculating recovered energy based on fifth energy possessed by fuel produced; and determining supply amount of water-electrolyzed hydrogen to be supplied based on input energy and recovered energy calculated.

Process For Producing Synthetic Hydrocarbons From Biomass
20220396743 · 2022-12-15 · ·

A process for preparing synthetic hydrocarbons from a biomass feedstock is provided. The process involves electrolyzing water in an electrolyzer to produce oxygen and hydrogen, using the generated oxygen to gasify a biomass feedstock under partial oxidation reaction conditions to generate a hydrogen lean syngas, adding at least a portion of the generated hydrogen to the hydrogen lean syngas to formulate hydrogen rich syngas, which is reacted a Fischer Tropsch (FT) reactor to produce the synthetic hydrocarbons and water. At least a portion of the water produced in the FT reaction is recycled for use in the electrolysis step, and optionally using heat generated from the FT reaction to dry the biomass feedstock.

Fuel production system for producing liquid fuel from biomass feedstock and renewable energy
11608475 · 2023-03-21 · ·

A fuel production system includes a gasification unit including a gasification furnace that gasifies biomass feedstock to produce a syngas; a liquid fuel production unit that produces a liquid fuel from the syngas produced by the gasification unit; an electrolysis unit that produces hydrogen from water using electric power generated using renewable energy; a hydrogen tank that stores the hydrogen produced by the electrolysis unit; a remaining hydrogen amount determining section that determines the amount of hydrogen remaining in the hydrogen tank; a hydrogen supply unit that supplies the hydrogen from the hydrogen tank to the gasification unit; and a control unit that performs a hydrogen consumption increasing control to reduce the H.sub.2/CO ratio of the syngas produced by reaction in the gasification furnace and to increase the amount of hydrogen supplied by the hydrogen supply unit, when the remaining amount of hydrogen is more than a predetermined amount.

Systems and methods for processing carbonaceous feedstock
11473504 · 2022-10-18 · ·

A system for producing high purity carbon monoxide and hydrogen as well as activated carbon includes a pyrolysis reactor, a gasifier, a combustion turbine, a boiler, a steam turbine, a combined cycle unit and an electrolysis unit. Liquid fuel from the pyrolysis reactor is provided to the combustion turbine. Liquid and gaseous fuels are provided to the boiler. Compressed oxygen from the electrolysis unit is provided to the combustion turbine. Electric power from the combustion turbine and steam turbine are provided to the electrolysis unit. The gasifier includes a preheat region, a gasification region, and a cooling region. CO.sub.2 and O.sub.2 are injected into the gasifier at multiple injection levels to create an isothermal gasification region to produce CO. The CO.sub.2 and O.sub.2 are preheated in a heat exchanger using the CO exiting from the gasifier prior to injection.

METHOD AND PROCESS ARRANGEMENT FOR PRODUCING SOLID PRODUCT AND USE
20230124435 · 2023-04-20 ·

The invention relates to a method and a process arrangement for producing a solid product, e.g. biochar, by means of a gasification. Bio-based raw material (1) is gasified for forming a product gas (4) and a solid co-product (5) in a gasifier (2), and a gasification temperature is arranged to temperature of 750 - 850° C. for increasing a yield of the solid co-product. Further, the invention relates to the use of the solid co-product.

PROCESSES AND SYSTEMS FOR PRODUCING HYDROCARBON FUELS HAVING HIGH CARBON CONVERSION EFFICIENCY

The present disclosure relates to a processes and systems for producing fuels from biomass with high carbon conversion efficiency. The processes and systems described herein provide a highly efficient process for producing hydrocarbons from biomass with very low Green House Gas (GHG) emissions using a specific combination of components, process flows, and recycle streams. The processes and systems described herein provide a carbon conversion efficiency greater than 95% with little to no GHG in the flue gas due to the novel arrangement of components and utilizes renewable energy to provide energy to some components. The system reuses water and carbon dioxide produced in the process flows and recycles naphtha and tail gas streams to other units in the system for additional conversion to syngas to produce hydrocarbon-based fuels.

Renewable electricity conversion of liquid fuels from hydrocarbon feedstocks

Embodiments include a method for converting renewable energy source electricity and a hydrocarbon feedstock into a liquid fuel by providing a source of renewable electrical energy in communication with a synthesis gas generation unit and an air separation unit. Oxygen from the air separation unit and a hydrocarbon feedstock is provided to the synthesis gas generation unit, thereby causing partial oxidation reactions in the synthesis gas generation unit in a process that converts the hydrocarbon feedstock into synthesis gas. The synthesis gas is then converted into a liquid fuel.

DIRECT COUPLED ATMOSPHERIC CARBON REDUCTION DEVICE WITH HYDROGEN UTILIZATION
20220306466 · 2022-09-29 ·

Combining multiple subsystems involving biomass processing, biomass gasification of the processed biomass where a synthesis gas is produced then converted to hydrogen fuels or other transportation fuels for use in coupled transportation systems sized to consume all the transportation fuel produced. Carbon in the biomass is converted to CO.sub.2 in the conversion process and a portion of that CO.sub.2 is captured and sequestrated for long term storage.