C10J3/463

Process for producing a synthesis gas
11554954 · 2023-01-17 · ·

Process for manufacturing a hydrogen-containing synthesis gas from a natural gas feedstock, comprising the conversion of said natural gas into a raw product gas and purification of said product gas, the process having a heat input provided by combustion of a fuel; said process comprises a step of conversion of a carbonaceous feedstock, and at least a portion of said fuel is a gaseous fuel obtained by said step of conversion of said carbonaceous feedstock, and the Wobbe Index of said fuel is increased by a step of carbon dioxide removal or methanation.

System and method for liquid fuel production from carbonaceous materials using recycled conditioned syngas

A method of producing liquid fuel and/or chemicals from a carbonaceous material entails combusting a conditioned syngas in pulse combustion heat exchangers of a steam reformer to help convert carbonaceous material into first reactor product gas which includes carbon monoxide, hydrogen, carbon dioxide and other gases. A portion of the first reactor product gas is transferred to a hydrogen reformer into which additional conditioned syngas is added and a reaction carried out to produce an improved syngas. The improved syngas is then subject to one or more gas clean-up steps to form a new conditioned syngas. A portion of the new conditioned syngas is recycled to be used as the conditioned syngas in the pulse combustion heat exchangers and in the hydrocarbon reformer. A system for carrying out the method include, a steam reformer, a hydrocarbon reformer, first and second gas-cleanup systems, a synthesis system and an upgrading system.

Conversion of catalytic coke into synthetic gas from a fluid catalytic cracking (FCC) process using a chemical looping system and methods related thereto

Provided is a process capable of converting the cokes on spent catalysts in a fluid catalytic cracking (FCC) process into synthesis gas. The produced synthesis gas contains high concentrations of CO and H.sub.2 and may be utilized in many downstream applications such as syngas fermentation for alcohol production, hydrogen production and synthesis of chemical intermediates. A reducer/regenerator reactor for a fluid catalytic process comprising a chemical looping system to produce synthesis gas is also described.

PRODUCTION OF HYDROCARBON LIQUIDS
20180002248 · 2018-01-04 ·

A process to efficiently convert organic feedstock material into liquid non-oxygenated hydrocarbons in the C.sub.5 to C.sub.12 carbon skeleton range is disclosed. The process can utilize gaseous, liquid or solid organic feedstocks containing carbon, hydrogen and, optionally, oxygen. The feedstock may require preparation of the organic feedstock for the process and is converted first into a synthesis gas containing carbon monoxide and hydrogen. The synthesis gas is then cleaned and conditioned and extraneous components removed, leaving substantially only the carbon monoxide and hydrogen. It is then converted via a series of chemical reactions into the desired liquid hydrocarbons. The hydrocarbons are suitable for combustion in a vehicle engine and may be regarded a replacement for petrol made from fossil fuels in the C.sub.5 to C.sub.2 carbon backbone range. The process also recycles gaseous by-products back through the various reactors of the process to maximize the liquid hydrocarbon in the C.sub.5 to C.sub.12 carbon skeleton range yield.

CATALYTIC GASIFICATION PROCESS, CATALYST, USE OF THE CATALYST AND PROCESS FOR PREPARING THE CATALYST

The present invention relates to a catalyst to be applied to the process of gasification of coke or coal, individually or in mixture, and to the process of preparing said catalyst, which is useful in obtaining higher levels of hydrogen and carbon monoxide, which allows the conversion of coke into by-products of higher added value (hydrogen-rich syngas). The present invention also addresses to a process for converting petroleum coke by using a catalyst according to the present invention.

Gasification reactor adaptable for feedstock with wide particle size distribution

The disclosure belongs to the technical field of solid fuel utilization and discloses a gasification reactor adaptable for feedstock with wide particle size distribution, including a reactor body. The reactor body is composed of a first reaction chamber, a second reaction chamber, and a third reaction chamber, which are connected with each other. The side wall of the first reaction chamber is provided with a first vent for introducing a gasification agent to fluidize the fine feedstock particles in the first reaction chamber and the gasification reaction occurs. The bottom of the second reaction chamber is provided with a second vent for introducing an oxidant to react with the coarse feedstock particles in the second reaction chamber. The bottom of the third reaction chamber is provided with a third vent for introducing a gasification agent to fluidize and gasify the incompletely reacted particles in the third reaction chamber.

Coal powder pretreatment method and coal powder gasification method

Disclosed are a pulverized coal preprocessing method and a pulverized coal gasifying method. The pulverized coal preprocessing method comprises the following steps: (1) performing pore broadening on pulverized coal to obtain preprocessed pulverized coal; (2) loading alkali metal ions into the preprocessed pulverized coal under an ion exchange condition to obtain alkali metal loaded pulverized coal. The method further comprises loading a chrome complex into the alkali metal loaded pulverized coal obtained in described step (2). In gasification, the pulverized coal loaded with alkali metal potassium and chrome catalysts obtained by the method has the advantages of high sulphur removal rate, high carbon conversion rate, short gasifying reaction time and high methane production.

PROCESS

A process for the manufacture of a useful product from carbonaceous feedstock of fluctuating compositional characteristics, the process comprising the steps of: continuously providing the carbonaceous feedstock of fluctuating compositional characteristics to a gasification zone; gasifying the carbonaceous feedstock in the gasification zone to obtain raw synthesis gas; sequentially removing ammoniacal, sulphurous and carbon dioxide impurities from the raw synthesis gas to form desulphurised gas and recovering carbon dioxide in substantially pure form; converting at least a portion of the desulphurised synthesis gas to a useful product. Despite having selected a more energy intensive sub-process i.e. physical absorption for removal of acid gas impurities, the overall power requirement of the facility is lower on account of lower steam requirements and thereby leading to a decrease in the carbon intensity score for the facility.

PROCESS AND APPARATUS FOR PRODUCING SYNTHESIS GAS THROUGH THERMOCHEMICAL CONVERSION OF BIOMASS AND WASTE MATERIALS

The present invention provides a process and apparatus for converting feedstock comprising biomass and/or carbon-containing solid waste material to synthesis gas. The process comprises supplying the feedstock to a gasifier comprising a fluidized bed zone and a post-gasification zone and contacting the feedstock with a gasification agent at a plurality of different operating temperatures based on the ash softening temperature of the feedstock and finally recovering the synthesis gas. The apparatus is configured to perform the process and comprises a plurality of nozzles arranged at an acute angle relative to a horizontal plane of the gasifier.

HYDROGEN PRODUCTION WITH SEQUESTRATION
20230010933 · 2023-01-12 · ·

Disclosed herein is a method for making hydrogen with carbon sequestration. The method may comprise using a biomass hydroconverter product to fuel a steam reformer that converts a hydrocarbon fuel stream into a gas mixture that contains at least hydrogen and carbon dioxide. The gas stream is separated to form a hydrogen-enriched gas stream and at least one hydrogen-depleted stream. The hydrogen-depleted stream may be stored or further processed to sequester the carbon contained therein. Additionally, or alternatively, the solid residue from the biomass hydroconverter also may be stored for further sequester carbon generated by the method.