A pulverized coal gasification furnace with multi-level feeding of high speed circulating gasification agent which includes a pulverized coal gasification furnace and a gasification method. The present invention solves the existing problems in short life of burner, uneven slag deposition on the surface of the gasification device which causes burning and corrosion, and uneven temperature distribution along the height direction. The steps are: 1. setting parameters for the gasification chamber; 2. feeding pulverized coal; 3. burning pulverized coal to form molten slag; 4. gasification process of molten slag inside the gasification furnace; 5. removing slag. In the present invention, the furnace body is divided into different levels for the gasification agent, the internal temperature of the furnace along the height direction is evenly distributed, and the furnace is applicable to the coal types which has severe change in ash viscosity in response to temperature changes.

A cooling wall includes: a wall surface defined by arrangement of central axes of a plurality of cooling tubes; and an opening formed in a part of the wall surface in which a burner is installable, each of the plurality of cooling tubes forming the opening has a straight portion and a curved portion, the plurality of cooling tubes include a first cooling tube whose first virtual axis extending in an axial direction of the straight portion overlaps the opening, and a second cooling tube whose second virtual axis extending in an axial direction of the straight portion is located outside an outer circumference of the opening in a radial direction, the curved portion of the first cooling tube is arranged so as to form a curve along the outer circumference surface of the opening and on a surface along the wall surface.

A cooling wall includes: a wall surface defined by arrangement of central axes of a plurality of cooling tubes; and an opening formed in a part of the wall surface in which a burner is installable, each of the plurality of cooling tubes forming the opening has a straight portion and a curved portion, the plurality of cooling tubes include a first cooling tube whose first virtual axis extending in an axial direction of the straight portion overlaps the opening, and a second cooling tube whose second virtual axis extending in an axial direction of the straight portion is located outside an outer circumference of the opening in a radial direction, the curved portion of the first cooling tube is arranged so as to form a curve along the outer circumference surface of the opening and on a surface along the wall surface.

It is provided a method of converting a carbonaceous material into syngas at a carbon conversion rate of at least 78% comprising gasifying the carbonaceous material in a fluidized bed reactor producing a crude syngas, classifying the crude syngas by particle size and density into a cut sizing device, introducing the classified particle crude syngas into a thermal reformer and reforming the classified crude syngas at a temperature above mineral melting point, producing the syngas.

It is provided a method of converting a carbonaceous material into syngas at a carbon conversion rate of at least 78% comprising gasifying the carbonaceous material in a fluidized bed reactor producing a crude syngas, classifying the crude syngas by particle size and density into a cut sizing device, introducing the classified particle crude syngas into a thermal reformer and reforming the classified crude syngas at a temperature above mineral melting point, producing the syngas.

A feed injector for a gasifier comprising a burner and a cooling jacket to protect the burner from high temperatures. The cooling jacket comprises two concentric channels in order to provide a flow path for a heat transfer fluid, typically water, to travel through one channel toward the burner front, travel along the burner front, and return through the other channel. Heat transfer in the cooling jacket is improved by introducing one or more fins in the path of the heat transfer fluid and/or by increasing the radius of curvature of the wall corner bordering the flow recirculation zone in the cooling jacket.

A feed injector for a gasifier comprising a burner and a cooling jacket to protect the burner from high temperatures. The cooling jacket comprises two concentric channels in order to provide a flow path for a heat transfer fluid, typically water, to travel through one channel toward the burner front, travel along the burner front, and return through the other channel. Heat transfer in the cooling jacket is improved by introducing one or more fins in the path of the heat transfer fluid and/or by increasing the radius of curvature of the wall corner bordering the flow recirculation zone in the cooling jacket.

A cooling wall includes: a wall surface defined by arrangement of central axes of a plurality of cooling tubes; and an opening formed in a part of the wall surface in which a burner is installable, each of the plurality of cooling tubes forming the opening has a straight portion and a curved portion, the plurality of cooling tubes include a first cooling tube whose first virtual axis extending in an axial direction of the straight portion overlaps the opening, and a second cooling tube whose second virtual axis extending in an axial direction of the straight portion is located outside an outer circumference of the opening in a radial direction, the curved portion of the first cooling tube is arranged so as to form a curve along the outer circumference surface of the opening and on a surface along the wall surface.

A cooling wall includes: a wall surface defined by arrangement of central axes of a plurality of cooling tubes; and an opening formed in a part of the wall surface in which a burner is installable, each of the plurality of cooling tubes forming the opening has a straight portion and a curved portion, the plurality of cooling tubes include a first cooling tube whose first virtual axis extending in an axial direction of the straight portion overlaps the opening, and a second cooling tube whose second virtual axis extending in an axial direction of the straight portion is located outside an outer circumference of the opening in a radial direction, the curved portion of the first cooling tube is arranged so as to form a curve along the outer circumference surface of the opening and on a surface along the wall surface.

A pulverized coal gasification device and process for producing high heating value coal gas with low carbon residue content includes a U-shaped coal gas generation furnace and a coal gas-semicoke separating device, and the U-shaped coal gas generation furnace consists of two section structures including high-temperature and low-temperature sections which are arranged in a U-shaped manner; the high-temperature section and the low-temperature section share an ash hopper; the high-temperature section is a downward entrained-flow bed, and the low-temperature section is an upward entrained-flow bed; and an inlet of the coal gas separating device is connected to the outlet of the low-temperature section, a solid outlet of the coal gas separating device is connected to an inlet of the high-temperature section, and a gas outlet of the coal gas separating device is connected to a coal gas waste heat utilizing and purifying system. The coal utilization rate can be greatly increased.