A three-dimensional printed metal component for a lubricated system is provided. The metal component includes a three-dimensional printed metal body formed of a plurality of metal layers of a first metal and having a contact surface configured to movingly contact another component of the lubricated system. The metal component further includes at least one first three-dimensional printed wear-identifying layer of a material different from the first metal embedded in the metal body at a predetermined depth, a predetermined distance from an outer surface portion of the contact surface. The predetermined distance defines a predetermined wear state of the contact surface associated with replacement of the metal component.

An abrasion-resistant material for the working face of a metallurgical furnace cooling element such as a stave cooler or a tuyere cooler having a body comprised of a first metal. The abrasion-resistant material comprises a macro-composite material including abrasion-resistant particles which are arranged in a substantially repeating, engineered configuration infiltrated with a matrix of a second metal, the particles having a hardness greater than that of the second metal. A cooling element for a metallurgical furnace has a body comprised of the first metal, the body having a facing layer comprising the abrasion-resistant material. A method comprises: positioning the engineered configuration of abrasion-resistant particles in a mold cavity, the engineered configuration located in an area of the mold cavity to define the facing layer; and introducing molten metal into the cavity, the molten metal comprising the first metal of the cooling element body.

An integrated heated member management system includes: a cable module at least partially inserted into a heated member; a measurement module for measuring information generated in the cable module; an integrated management module for identifying a degree of damage to the heated member by a molten material on the basis of the information measured by the measurement module, to generate management information relating to the heated member; and a local terminal for receiving, from the integrated management module, the management information relating to the heated member.

An integrated heated member management system includes: a cable module at least partially inserted into a heated member; a measurement module for measuring information generated in the cable module; an integrated management module for identifying a degree of damage to the heated member by a molten material on the basis of the information measured by the measurement module, to generate management information relating to the heated member; and a local terminal for receiving, from the integrated management module, the management information relating to the heated member.

An integrated heated member management system includes: a cable module at least partially inserted into a heated member; a measurement module for measuring information generated in the cable module; an integrated management module for identifying a degree of damage to the heated member by a molten material on the basis of the information measured by the measurement module, to generate management information relating to the heated member; and a local terminal for receiving, from the integrated management module, the management information relating to the heated member.

An integrated heated member management system includes: a cable module at least partially inserted into a heated member; a measurement module for measuring information generated in the cable module; an integrated management module for identifying a degree of damage to the heated member by a molten material on the basis of the information measured by the measurement module, to generate management information relating to the heated member; and a local terminal for receiving, from the integrated management module, the management information relating to the heated member.

A three-dimensional printed metal component for a lubricated system is provided. The metal component includes a three-dimensional printed metal body formed of a plurality of metal layers of a first metal and having a contact surface configured to movingly contact another component of the lubricated system. The metal component further includes at least one first three-dimensional printed wear-identifying layer of a material different from the first metal embedded in the metal body at a predetermined depth, a predetermined distance from an outer surface portion of the contact surface. The predetermined distance defines a predetermined wear state of the contact surface associated with replacement of the metal component.

An abrasion-resistant material for the working face of a metallurgical furnace cooling element such as a stave cooler or a tuyere cooler having a body comprised of a first metal. The abrasion-resistant material comprises a macro-composite material including abrasion-resistant particles which are arranged in a substantially repeating, engineered configuration infiltrated with a matrix of a second metal, the particles having a hardness greater than that of the second metal. A cooling element for a metallurgical furnace has a body comprised of the first metal, the body having a facing layer comprising the abrasion-resistant material. A method comprises: positioning the engineered configuration of abrasion-resistant particles in a mold cavity, the engineered configuration located in an area of the mold cavity to define the facing layer; and introducing molten metal into the cavity, the molten metal comprising the first metal of the cooling element body.

An abrasion-resistant material for the working face of a metallurgical furnace cooling element such as a stave cooler or a tuyere cooler having a body comprised of a first metal. The abrasion-resistant material comprises a macro-composite material including abrasion-resistant particles which are arranged in a substantially repeating, engineered configuration infiltrated with a matrix of a second metal, the particles having a hardness greater than that of the second metal. A cooling element for a metallurgical furnace has a body comprised of the first metal, the body having a facing layer comprising the abrasion-resistant material. A method comprises: positioning the engineered configuration of abrasion-resistant particles in a mold cavity, the engineered configuration located in an area of the mold cavity to define the facing layer; and introducing molten metal into the cavity, the molten metal comprising the first metal of the cooling element body.

The invention relates to a wear indicator (display) in a compound system made of fireproof (refractory) ceramic bricks.