C21C1/105

Cast iron inoculant and method for production of cast iron inoculant
11708618 · 2023-07-25 · ·

An inoculant for the manufacture of cast iron with spheroidal graphite is disclosed, the inoculant has a particulate ferrosilicon alloy having between 40 and 80% by weight of Si, 0.02-8% by weight of Ca; 0-5% by weight of Sr; 0-12% by weight of Ba; 0-10% by weight of rare earth metal; 0-5% by weight of Mg; 0.05-5% by weight of Al; 0-10% by weight of Mn; 0-10% by weight of Ti; 0-10% by weight of Zr; the balance being Fe and incidental impurities in the ordinary amount, wherein the inoculant additionally contains, by weight, based on the total weight of inoculant: 0.1 to 15% by weight of particulate rare earth metal oxide(s) and at least one of from 0.1 to 15% of particulate Bi.sub.2O.sub.3, and/or from 0.1 to 15% of particulate Bi.sub.2S.sub.3, and/or from 0.1 to 15% of particulate Sb.sub.2O.sub.3, and/or from 0.1 to 15% of particulate Sb.sub.2S.sub.3, and/or from 0.1 to 5% of one of more of particulate Fe.sub.3O.sub.4, Fe.sub.2O.sub.3, FeO, or a mixture thereof, and/or from 0.1 to 5% of one of more of particulate FeS, FeS.sub.2, Fe.sub.3S.sub.4, or a mixture thereof, a method for producing such inoculant and use of such inoculant.

PRODUCTION OF MOLDED BODIES FROM A SILICON ALLOY BY WATER JET CUTTING OF PLATES
20220379436 · 2022-12-01 ·

The invention relates to a method for producing molded bodies from a silicon alloy, comprising the production of plates and the water jet cutting of the plates to form a plurality of molded bodies. The thus obtained molded bodies contain in particular additional inoculant additives and are used in particular as inoculant for metal casting.

HIGH-CHROMIUM WHITE IRON ALLOY COMPRISING RARE-EARTH

The present disclosure relates to a high-chromium white iron alloy comprising rare-earth (RE) element. The alloy comprises RE of 0.01-0.6 wt %, Cr of 26-30 wt %, C of 2.5-4 wt %, Si of 0.2-2 wt %, Mn of 0.5-1 wt %, Mo of 0.2-0.5 wt %, Ni of 0.01-0.6 wt %, at most 1 wt % of impurities, and a balance of Fe. The invention also relates to a white iron product made from the alloy. Further, the invention relates to a method comprising adding an RE powder to a metal melt comprising Cr, C, Si, Mn, Mo, Ni and Fe as above, whereby a white iron alloy melt comprising RE is formed.

Cast iron inoculant and method for production of cast iron inoculant
11486011 · 2022-11-01 · ·

An inoculant for the manufacture of cast iron with spheroidal graphite is disclosed, the inoculant has a particulate ferrosilicon alloy having between 40 and 80% by weight of Si; 0.02-8% by weight of Ca; 0-5% by weight of Sr; 0-12% by weight of Ba; 0-15% by weight of rare earth metal; 0-5% by weight of Mg; 0.05-5% by weight of Al; 0-10% by weight of Mn; 0-10% by weight of Ti; 0-10 by weight of Zr;
the balance being Fe and incidental impurities in the ordinary amount,
wherein the inoculant additionally contains, by weight, based on the total weight of inoculant: 0.1 to 15% of particulate Sb.sub.2S.sub.3, and optionally between 0.1 and 15% of particulate Bi.sub.2O.sub.3, and/or between 0.1 and 15% of particulate Sb.sub.2O.sub.3, and/or between 0.1 and 15% of particulate Bi.sub.2S.sub.3, and/or between 0.1 and 5% of one or more of particulate Fe.sub.3O.sub.4, Fe.sub.2O.sub.3, FeO, or a mixture thereof, and/or between 0.1 and 5% of one or more of particulate FeS, FeS.sub.2, Fe.sub.3S.sub.4, or a mixture thereof, a method for producing such inoculant and use of such inoculant.

Cast iron inoculant and method for production of cast iron inoculant
11486012 · 2022-11-01 · ·

An inoculant for the manufacture of cast iron with spheroidal graphite is disclosed, the inoculant has a particulate ferrosilicon alloy having between 40 and 80% by weight of Si; 0.02-8% by weight of Ca; 0-5% by weight of Sr; 0-12% by weight of Ba; 0-15% by weight of rare earth metal; 0-5% by weight of Mg; 0.05-5% by weight of Al; 0-10% by weight of Mn; 0-10% by weight of Ti; 0-10 by weight of Zr; the balance being Fe and incidental impurities in the ordinary amount, wherein the inoculant additionally contains, by weight, based on the total weight of inoculant: 0.1 to 15% of particulate Sb.sub.2S.sub.3, and optionally between 0.1 and 15% of particulate Bi.sub.2O.sub.3, and/or between 0.1 and 15% of particulate Sb.sub.2O.sub.3, and/or between 0.1 and 15% of particulate Bi.sub.2S.sub.3, and/or between 0.1 and 5% of one or more of particulate Fe.sub.3O.sub.4, Fe.sub.2O.sub.3, FeO, or a mixture thereof, and/or between 0.1 and 5% of one or more of particulate FeS, FeS.sub.2, Fe.sub.3S.sub.4, or a mixture thereof, a method for producing such inoculant and use of such inoculant.

Cast iron inoculant and method for production of cast iron inoculant
11479828 · 2022-10-25 · ·

An inoculant for the manufacture of cast iron with spheroidal graphite is disclosed, the inoculant has a particulate ferrosilicon alloy having between 40 and 80% by weight of Si; 0.02-8% by weight of Ca; 0-5% by weight of Sr; 0-12% by weight of Ba; 0-15% by weight of rare earth metal; 0-5% by weight of Mg; 0.05-5% by weight of Al; 0-10% by weight of Mn; 0-10% by weight of Ti; 0-10 by weight of Zr; the balance being Fe and incidental impurities in the ordinary amount, wherein the inoculant additionally contains, by weight, based on the total weight of inoculant: 0.1 to 15% of particulate Sb.sub.2S.sub.3, and optionally between 0.1 and 15% of particulate Bi.sub.2O.sub.3, and/or between 0.1 and 15% of particulate Sb.sub.2O.sub.3, and/or between 0.1 and 15% of particulate Bi.sub.2S.sub.3, and/or between 0.1 and 5% of one or more of particulate Fe.sub.3O.sub.4, Fe.sub.2O.sub.3, FeO, or a mixture thereof, and/or between 0.1 and 5% of one or more of particulate FeS, FeS.sub.2, Fe.sub.3S.sub.4, or a mixture thereof, a method for producing such inoculant and use of such inoculant.

METHOD FOR CONTROLLING AMOUNT OF SILICON ADDED TO DUCTILE CAST IRON, METHOD FOR CASTING DUCTILE CAST IRON, AND CAST PRODUCT

The present disclosure provides a method for controlling an amount of silicon added to ductile cast iron, a method for casting ductile cast iron, and a cast product, which relate to the technical fields of metallurgical and cast iron alloys. The method for controlling an amount of silicon added to ductile cast iron includes smelting ductile cast iron using scrap steel as a raw material. After the scrap steel is melted into molten iron, a copper alloy is added so that the molten iron has a copper equivalent of 0.8% to 1.0%, wherein the copper equivalent is controlled by formula (II). Then, ferrosilicon is added so that the content of silicon added to the molten iron satisfies formula (I).

DUCTILE IRON COMPOSITION AND PROCESS OF FORMING A DUCTILE IRON COMPONENT
20170314104 · 2017-11-02 ·

A ductile iron composition including, by weight: about 3.4% to about 4.0% Si; about 3.0% to about 3.5% C; about 0.5% to about 1.0% Cr; about 0.02% to about 0.05% Mo; up to about 0.01% S; up to about 0.5% Mn; and balance iron and incidental impurities.

The composition has a a ferritic body center cubic microstructure and has a graphite nodule density of greater than 100 per mm.sup.2. A method for forming a ductile iron composition is also disclosed.

DUCTILE IRON COMPOSITION AND PROCESS OF FORMING A DUCTILE IRON COMPONENT
20170314105 · 2017-11-02 ·

A ductile iron composition including, by weight: about 3.1% to about 3.6% C; about 3.5% to about 4.0% Si; about 0.035% to about 0.050% Mg; about 0.001% to about 0.004% Ce; up to about 0.005% Sb; about 0.008% to about 0.016% S; up to about 0.04% P; up to about 0.3% Mn; and balance iron and incidental impurities;
The ductile iron composition includes a ratio of Sb/Ce greater than or equal to about 1.25, has a ferritic microstructure and graphite nodules, and greater than about 65% of the graphite nodules having a highly spherical geometry. A method and apparatus for forming a ductile iron composition are also disclosed.

Spheroidal graphite cast iron
09822433 · 2017-11-21 · ·

A spheroidal graphite cast iron comprising: C: 3.3 to 4.0 mass %, Si: 2.1 to 2.7 mass %, Mn: 0.20 to 0.50 mass %, S: 0.005 to 0.030 mass %, Cu: 0.20 to 0.50 mass %, Mg: 0.03 to 0.06 mass % and the balance: Fe and inevitable impurities, wherein a tensile strength is 550 MPa or more, and an elongation is 12% or more.