A degassing launder having a plurality of partition plates configured to block a flow of molten aluminum and including a plurality of domes. Two adjacent partition plates and two side walls of the launder form a degassing chamber. A lower portion of the partition plates is provided with a passage through which the molten aluminum flows into a next degassing chamber. The domes are arranged on the bottom of the launder.

Liquid metal degassing device comprising a chamber containing a liquid metal bath, a device for circulating a gas through a purification chamber and in that the purification chamber comprises a getter material configured to trap dihydrogen from the circulating gas. Method for degassing a liquid metal bath to reduce the hydrogen concentration of the liquid metal comprising the following steps a) Preparing a liquid metal bath, preferably an aluminum alloy b) Circulating a gas, c) Exchanging hydrogen from the circulating gas with the liquid metal such that the hydrogen dissolved in the liquid metal bath diffuses into the circulating gas and enriches the circulating gas with dihydrogen, d) Purifying the circulating gas enriched with dihydrogen in a purification chamber comprising a getter material configured to trap dihydrogen from the circulating gas.

The method includes the following steps: a) providing a tubular sonotrode (1) formed in a material substantially inert to liquid aluminum, such as a ceramic, for example, silicon oxynitride, the sonotrode comprising a first open end region (2) and a second optionally closed end region (3), b) submerging at least some of the open end region (2) of the tubular sonotrode (1) in the liquid aluminum alloy, and c) applying power ultrasound on the liquid aluminum alloy by means of the tubular sonotrode (1).

A system and method for transferring molten metal from a vessel and into one or more of a ladle, ingot mold, launder, feed die cast machine or other structure is disclosed. The system includes at least a vessel for containing molten metal, an overflow (or dividing) wall, and a device or structure, such as a molten metal pump, for generating a stream of molten metal. The dividing wall divides the vessel into a first chamber and a second chamber, wherein part of the second chamber has a height H2. The device for generating a stream of molten metal, which is preferably a molten metal pump, is preferably positioned in the first chamber. When the device operates, it generates a stream of molten metal from the first chamber and into the second chamber. When the level of molten metal in the second chamber exceeds H2, molten metal flows out of the vessel and into another structure, such as into one or more ladles and/or one or more launders.

Disclosed is a flux injector assembly and method for refining a molten material, wherein at least a portion of the material is aluminum, as it flows through a trough. A dispensing rod having a hollow body and a dispensing rim is configured to allow a flux and/or inert gas to travel through the hollow body and be injected into the molten material through the dispensing rim as the molten material flows through the trough. A baffle plate is configured to be positioned within the molten material in the associated trough to allow the molten material to flow passed the baffle plate. The elongated dispensing rod is positioned at a downstream location relative to the baffle plate. The rate of flow of molten material is increased as it passes the dispensing rim of the elongated dispensing rod to inject and mix the flux within the molten aluminum alloy.

A molten metal pump comprised of a base defining a pumping chamber, an impeller disposed within said pumping chamber, an outlet passage extending from said pumping chamber, said outlet passage being defined by opposed top and bottom walls and opposed side walls, wherein said top and side walls terminate at an intersection with a boundary of the base and said bottom wall terminates inward from said boundary.

The invention relates to the field of aluminum metallurgy and can be used to produce ingots from high quality aluminum alloys when manufacturing aerospace and automotive products. The use of this invention relates to the technology of secondary modification. The method of casting products from aluminum alloys includes the following stages: a) aluminum melt preparation in the alloying furnace; b) addition alloy introduction into melt; c) degassing of the aluminum melt containing the addition alloy; d) addition alloy re-introduction; e) filtration of the aluminum melt obtained at stage d) and f) feeding the filtered melt into the crystallizer. It ensures the improved effectiveness of the aluminum melt modification with addition alloys without additional constructional changes in existing lines for aluminum ingot casting. It allows reducing the alloy modification costs, decreasing the grain in resulting alloys and improving plastic and mechanical properties of the obtained cast ingots and their products.

The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.

A process and an apparatus are disclosed for improved recovery of metal from hot and cold dross, wherein a dross-treating furnace is provided with a filling material with capacity to store heat. This filling material is preheated to a desired temperature by injection of an oxidizing gas to burn non-recoverable metal remaining in the filling material after tapping of the recoverable metal contained in the dross and discharging of the treatment residue. When dross is treated in such furnace, the heat emanating by conduction from the filling material is sufficient to melt and separate the recoverable metal contained in the dross, without addition of an external heat source, such as fuel or gas burners, plasma torches or electric arcs and without use of any salt fluxes. Furthermore, the recovered metal being in the molten state can be fed to the molten metal holding furnace without cooling the melt.

The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.