A comprehensive recycling method for a waste lithium iron phosphate battery relates to a waste lithium ion battery recycling technology, and particularly comprises: first selectively extracting lithium, and then using a lithium extraction residue to prepare iron phosphate, the using the lithium extraction residue to prepare the iron phosphate comprising: adding the lithium extraction residue to water to form a slurry, adding hydrochloric acid and stirring to react, so that iron is completely dissolved, performing solid-liquid separation, on the basis of iron and phosphorus contents of the obtained liquid, adding trisodium phosphate or ferric chloride, and then adding a sodium hydroxide solution to precipitate crude iron phosphate; and then performing reverse three-stage washing to remove impurities to obtain a battery iron phosphate product. The problem of environmental protection is solved and meanwhile, all of the valuable elements are recycled, and a relative cost is greatly reduced by about 25%.

A comprehensive recycling method for a waste lithium iron phosphate battery relates to a waste lithium ion battery recycling technology, and particularly comprises: first selectively extracting lithium, and then using a lithium extraction residue to prepare iron phosphate, the using the lithium extraction residue to prepare the iron phosphate comprising: adding the lithium extraction residue to water to form a slurry, adding hydrochloric acid and stirring to react, so that iron is completely dissolved, performing solid-liquid separation, on the basis of iron and phosphorus contents of the obtained liquid, adding trisodium phosphate or ferric chloride, and then adding a sodium hydroxide solution to precipitate crude iron phosphate; and then performing reverse three-stage washing to remove impurities to obtain a battery iron phosphate product. The problem of environmental protection is solved and meanwhile, all of the valuable elements are recycled, and a relative cost is greatly reduced by about 25%.

THIS invention relates to a method of recovering metal values such as gold, copper, nickel, zinc and uranium from ores containing said metal values. The method includes the steps of crushing an ore (10) to provide a sand containing metal values with a P.sub.80 of less than 5 mm but greater than 1 mm; classifying the sand (12) to remove a finer fraction to provide classified sand with a P.sub.10 of greater than 0.15 mm, and a P.sub.90/P.sub.10 ratio of less than 25 and greater than 3, forming a heap (18) from the classified sand, and distributing leachant and air through the heap to leach the values from the sand in a pregnant leachate, from which the leached values may be recovered. The invention also relates to a heap formed from ore processed by this method.

A process for recovering titanium dioxide from a titanium-bearing material, the process including the steps of: leaching the titanium-bearing material in a first leaching step at atmospheric pressure and at a temperature of 70 to 97° C. with a first lixiviant to produce a first leach solution comprising undissolved first leach solids that include a titanium content and a first leach liquor, the first lixiviant comprising hydrochloric acid at a concentration of less than 23% w/w; separating the first leach liquor and the undissolved first leach solids; leaching the first leach solids in a second leaching step at atmospheric pressure and at a temperature of 60 to 80° C. with a second lixiviant in the presence of a Fe powder reductant to produce a second leach solution comprising undissolved second each solids and a second leach liquor that includes a leached titanium content and iron content, the second lixiviant comprising a mixed chloride solution comprising less than 23% w/w hydrochloric acid and an additional chloride selected from alkali metal chlorides, magnesium chloride and calcium chloride, or mixtures thereof; separating the second leach liquor and the undissolved second leach solids; and thereafter separating the titanium dioxide and the iron content from the second leach liquor by precipitation, and regenerating the second lixiviant for recycle to the second leaching step.

A process for recovering titanium dioxide from a titanium-bearing material, the process including the steps of: leaching the titanium-bearing material in a first leaching step at atmospheric pressure and at a temperature of 70 to 97° C. with a first lixiviant to produce a first leach solution comprising undissolved first leach solids that include a titanium content and a first leach liquor, the first lixiviant comprising hydrochloric acid at a concentration of less than 23% w/w; separating the first leach liquor and the undissolved first leach solids; leaching the first leach solids in a second leaching step at atmospheric pressure and at a temperature of 60 to 80° C. with a second lixiviant in the presence of a Fe powder reductant to produce a second leach solution comprising undissolved second each solids and a second leach liquor that includes a leached titanium content and iron content, the second lixiviant comprising a mixed chloride solution comprising less than 23% w/w hydrochloric acid and an additional chloride selected from alkali metal chlorides, magnesium chloride and calcium chloride, or mixtures thereof; separating the second leach liquor and the undissolved second leach solids; and thereafter separating the titanium dioxide and the iron content from the second leach liquor by precipitation, and regenerating the second lixiviant for recycle to the second leaching step.

In order to reduce the contamination of scandium oxide products, the present disclosure provides a process for removing at least one metal contaminant from a scandium (Sc) concentrate. The process is based on contacting the Sc concentrate with an ion exchange resin to obtain a purified Sc eluate or raffinate. The first ion exchange resin and the second ion exchange resin are strong acid cationic resins with sulfonic acid functional groups in a potassium or sodium form. The purified Sc eluate or raffinate can be used to make scandium oxide products having a reduced amount of metal ion contaminants.

In order to reduce the contamination of scandium oxide products, the present disclosure provides a process for removing at least one metal contaminant from a scandium (Sc) concentrate. The process is based on contacting the Sc concentrate with an ion exchange resin to obtain a purified Sc eluate or raffinate. The first ion exchange resin and the second ion exchange resin are strong acid cationic resins with sulfonic acid functional groups in a potassium or sodium form. The purified Sc eluate or raffinate can be used to make scandium oxide products having a reduced amount of metal ion contaminants.

A method (10) for preparing a leach feed material, the method (10) comprising the steps of: passing an ore or concentrate containing vanadium and iron to a reduction step (12) to form a reduced ore or concentrate; and passing the reduced ore or concentrate to a ferric leach step (14) to produce a ferric leachate containing iron and a ferric leach residue containing vanadium,
wherein the ferric leach residue is suitable for use as the leach feed material for extracting and recovering vanadium.

A method (10) for preparing a leach feed material, the method (10) comprising the steps of: passing an ore or concentrate containing vanadium and iron to a reduction step (12) to form a reduced ore or concentrate; and passing the reduced ore or concentrate to a ferric leach step (14) to produce a ferric leachate containing iron and a ferric leach residue containing vanadium,
wherein the ferric leach residue is suitable for use as the leach feed material for extracting and recovering vanadium.

A method for preparing lead directly from a lead-containing material by a solid phase reaction, includes: step 1, adding the lead-containing material to be processed to the grinder, and adding a metal substance and water to the grinder, wherein an activity of the metal substance is larger than that of lead; the solid phase reaction between the lead-containing material and the metal substance is caused directly by the grinder through a mechanical force to obtain a reaction product; step 2, washing and filtering the reaction product to obtain the lead and a metal salt solution corresponding to the metal substance; step 3, performing a melt casting on the lead to obtain a crude lead, crystallizing the metal salt solution to obtain a metal salt corresponding to the metal substance.