A method (10) for preparing a leach feed material, the method (10) comprising the steps of: passing an ore or concentrate containing vanadium and iron to a reduction step (12) to form a reduced ore or concentrate; and passing the reduced ore or concentrate to a ferric leach step (14) to produce a ferric leachate containing iron and a ferric leach residue containing vanadium,
wherein the ferric leach residue is suitable for use as the leach feed material for extracting and recovering vanadium.

A vanadium recovery process (10), the process comprising: (i) passing an ore or concentrate (12) containing vanadium, titanium and iron to a reduction step (18) forming a reduced ore or concentrate; (ii) passing the reduced ore or concentrate to a ferric leach step (22) to produce a ferric leachate (26) containing iron and a ferric leach residue (30) containing vanadium; (iii) passing the ferric leachate (26) to a ferric oxidation step (28) producing an iron product (68); (iv) passing the ferric leach residue (30) to an acid leach step (32) producing an acid leachate (44) containing vanadium and an acid leach residue (36) containing titanium; (v) Passing the acid leachate (44) to a vanadium recovery step (46, 48) from which a vanadium product is produced; and (vi) Passing the acid leach residue (36) to a titanium pigment production process (42) whereby a titanium dioxide pigment is produced.

A technique is provided, in which impure metal is efficiently separated and removed from titanium-containing raw material such as titanium slag or ilmenite and high titanium-containing raw material is produced. The method for improving quality of titanium-containing raw material containing slag, including steps of: oxidizing the titanium-containing raw material, selectively chlorinating impurities in the titanium-containing raw material, and separating and removing the impure chlorides to obtain high titanium-containing raw material. Alternatively, in this method, the oxidizing treatment and the selective chlorinating treatment are performed simultaneously.

The present invention relates to a method for converting and separating vanadium, titanium, and iron from the vanadium-titanium-iron concentrate in one step, which includes the steps as below. (1) The vanadium-titanium-iron concentrate is mixed and roasted together with addition agent and reducing, agent, and thereby vanadium-containing pig iron and vanadium enriched slag are obtained. (2) The vanadium titanium enriched slag is leached in water and filtered, and thereby vanadium-containing solution and titanium slag are obtained. The technical features of the present invention are as below. By the new process of sodium reduction coupling, a new system of low-temperature smelting multiphase reaction separation is constructed. The reduction of iron, sodiumizing of vanadium, and the melting separation process of the vanadium titanium enriched slag and the iron are achieved in one step. Three products, i.e., the vanadium-containing pig iron, the vanadium-containing solution, and the titanium slag are produced.

A method for the preparation of titanium dioxide, the method comprising the steps of subjecting a titanium containing leach residue to a concentrated sulfuric acid digest step; and in turn subjecting that residue to a leach in dilute sulfuric acid, whereby a black liquor is obtained and from which titanium dioxide is in turn obtained.

A system for the recovery of titanium, titanium alloys, zirconium and zirconium alloys is disclosed. The system is fed with a mixture of chips including titanium chips, titanium alloy chips, zirconium chips and zirconium alloy chips, ferromagnetic chips and electrically conductive non-ferromagnetic chips. The system has at least one magnetic separator, a drying device and an Eddy current separator.

The present invention relates to metallurgical processes, and more particularly to a process for producing titaniferous feedstock and fines, a process for agglomerating titaniferous fines, and a process for producing titaniferous metals and titaniferous alloys. Recovery of rare-earth, vanadium and scandium from titanium iron bearing resources is also disclosed. Selective leaching for Scandium recovery from all magnetite type resources such as ilmenite, ferro titanic resources, nickel laterites, magnetite iron resources etc.

A method of producing titanium cobbles includes: a preparation step of preparing a scrap material containing 50% by mass or more of metal titanium; a first crushing step of roughly crushing the scrap material using a first crusher; a second crushing step of crushing the scrap material, which has been roughly crushed in the first crushing step, using a second crusher; a dust collection step of collecting fine dust of the scrap material generated in the second crushing step; and a first classification step of classifying products obtained by crushing the scrap material, which have been generated in the second crushing step, into medium particles with particle sizes within a predetermined particle size range, large particles with particle sizes larger than the particle size range, and small particles with particle sizes smaller than the particle size range.

A method of processing red mud comprising: heating red mud to a predetermined temperature; grinding the red mud to a predetermined particle size; and physically extracting iron components from the red mud; physically extracting aluminum components from the red mud, said physically extracting of aluminum components being separate from the physically extracting of iron components, wherein the steps of physically extracting iron components and physically extracting aluminum components are performed without requiring addition of chemical additives to the red mud.

A method of producing titanium cobbles includes: a preparation step of preparing a scrap material containing 50% by mass or more of metal titanium; a first crushing step of roughly crushing the scrap material using a first crusher; a second crushing step of crushing the scrap material, which has been roughly crushed in the first crushing step, using a second crusher; a dust collection step of collecting fine dust of the scrap material generated in the second crushing step; and a first classification step of classifying products obtained by crushing the scrap material, which have been generated in the second crushing step, into medium particles with particle sizes within a predetermined particle size range, large particles with particle sizes larger than the particle size range, and small particles with particle sizes smaller than the particle size range.