The invention provides a method for reducing impurities from roasted molybdenum concentrate (RMC), comprising: performing a first treatment in a first reactor, on a portion of the RMC forming a first treated suspension, the first treatment comprises adding the portion of the RMC to a water-solution, wherein the first treated suspension has a temperature from 10° C. to 100° C. and a first pH value of from 2.1 to 5.0; performing a second treatment in a second reactor on a portion of the first treated suspension, the second treatment comprises adding the portion of the first treated suspension to an acid solution to form the second treated suspension, wherein the portion of the first treated suspension has a temperature <70° C., and wherein the second treated suspension has a second pH value between 1.5 and the first pH value; and separating a portion of the second treated suspension from the reactors.

The invention provides a method for reducing impurities from roasted molybdenum concentrate (RMC), comprising: performing a first treatment in a first reactor, on a portion of the RMC forming a first treated suspension, the first treatment comprises adding the portion of the RMC to a water-solution, wherein the first treated suspension has a temperature from 10° C. to 100° C. and a first pH value of from 2.1 to 5.0; performing a second treatment in a second reactor on a portion of the first treated suspension, the second treatment comprises adding the portion of the first treated suspension to an acid solution to form the second treated suspension, wherein the portion of the first treated suspension has a temperature <70° C., and wherein the second treated suspension has a second pH value between 1.5 and the first pH value; and separating a portion of the second treated suspension from the reactors.

A mineral processing method capable of efficiently separating a copper mineral from a molybdenum mineral is provided. The mineral processing method includes: a conditioning step of adding sulfite as a surface treatment agent to a mineral slurry containing a copper mineral and a molybdenum mineral; and a flotation step of performing flotation using the mineral slurry after the conditioning step. The hydrophilicity of the copper mineral can be selectively enhanced by sulfite, so as to be able to produce a difference in hydrophilicity between the copper mineral and the molybdenum mineral. Therefore, the molybdenum mineral can be selectively caused to float, and the copper mineral and the molybdenum mineral can be efficiently separated from each other.

A mineral processing method capable of efficiently separating a copper mineral from a molybdenum mineral is provided. The mineral processing method includes: a conditioning step of adding sulfite as a surface treatment agent to a mineral slurry containing a copper mineral and a molybdenum mineral; and a flotation step of performing flotation using the mineral slurry after the conditioning step. The hydrophilicity of the copper mineral can be selectively enhanced by sulfite, so as to be able to produce a difference in hydrophilicity between the copper mineral and the molybdenum mineral. Therefore, the molybdenum mineral can be selectively caused to float, and the copper mineral and the molybdenum mineral can be efficiently separated from each other.

A method for producing copper metal from copper concentrates without generating waste by: (a) oxidizing copper concentrate; (b) cleaning and cooling the gases; (c) feeding to a reduction reactor; (d) cleaning the gases; (e) discharging hot powders and calcines into water; (f) performing magnetic separation; (g) thickening and filtering the magnetic fraction; (h) floating silica and inert materials; (i) thickening and filtering the silica and inert materials; (j) thickening and filtering the final concentrate containing the copper metal and noble metals; (k) smelting the final concentrate of copper and noble metals; and (l) recirculating ground smelt slag to a roasting reactor.

A method for producing copper metal from copper concentrates without generating waste by: (a) oxidizing copper concentrate; (b) cleaning and cooling the gases; (c) feeding to a reduction reactor; (d) cleaning the gases; (e) discharging hot powders and calcines into water; (f) performing magnetic separation; (g) thickening and filtering the magnetic fraction; (h) floating silica and inert materials; (i) thickening and filtering the silica and inert materials; (j) thickening and filtering the final concentrate containing the copper metal and noble metals; (k) smelting the final concentrate of copper and noble metals; and (l) recirculating ground smelt slag to a roasting reactor.

The present invention relates to a method for extracting a refractory metal selected from Nb, Ta, Mo, W and V, from a solid material comprising the refractory metal in an oxidised form, the method using a layered double hydroxide, and the use of a layered double hydroxide for extracting or purifying a refractory metal selected from Nb, Ta, Mo, W and V.

The present invention relates to a method for extracting a refractory metal selected from Nb, Ta, Mo, W and V, from a solid material comprising the refractory metal in an oxidised form, the method using a layered double hydroxide, and the use of a layered double hydroxide for extracting or purifying a refractory metal selected from Nb, Ta, Mo, W and V.

An improved method for recovering metals from spent catalysts, particularly from spent slurry catalysts, is disclosed. The method and associated processes comprising the method are useful to recover spent catalyst metals used in the petroleum and chemical processing industries. The method generally involves a combination of a pyrometallurgical and a hydrometallurgical method and includes forming a potassium carbonate calcine of a KOH leach residue of the spent catalyst containing an insoluble Group VIIIB/Group VIB/Group VB metal compound combined with potassium carbonate, and extracting and recovering soluble Group VIB metal and soluble Group VB metal compounds from the potassium carbonate calcine.

Integrated recycling method and processes including recycling spent catalyst to produce one or more water-soluble metal salts and one or more water-insoluble tail byproducts, and recycling rechargeable batteries to produce one or more battery-grade metals and one or more pure metallic byproducts, wherein the water insoluble tail byproduct is a feedstock in recycling the rechargeable batteries, the impure metallic byproduct is a feedstock in recycling the spent catalyst, or both.