Carbon fiber composites containing lignin carbon fibers are described. The lignin carbon fibers can be derived from organosolv lignin obtained from single source lignocellulosic feedstocks or combinations of such feedstocks or lignin obtained via other pulping or extraction methods. Also described are methods of preparing the carbon fiber composites.

Carbon fiber composites containing lignin carbon fibers are described. The lignin carbon fibers can be derived from organosolv lignin obtained from single source lignocellulosic feedstocks or combinations of such feedstocks or lignin obtained via other pulping or extraction methods. Also described are methods of preparing the carbon fiber composites.

The invention relates to a method and to a device for stabilizing precursor fibers for the production of carbon fibers. In the method, precursor fibers are first heated to a first temperature and held at the temperature for a predefined duration. Subsequently, the precursor fibers are heated to at least one second temperature, which is higher than the first temperature, and held at said temperature for a predefined duration. During each heating and between the heating steps, the precursor fibers are in a gas atmosphere having a negative pressure in the range between 12 mbar and 300 mbar and having an oxygen partial pressure of 2.5 to 63 mbar. The device has at least one evacuable, elongate vacuum chamber for feeding the precursor fibers through, at least two lock units and at least one heating unit. At least one lock unit is used for the sealed insertion of precursor fibers into the at least one vacuum chamber, while at least one other lock unit is used for the sealed removal of precursor fibers from the at least one vacuum chamber. The heating unit has at least two individually controllable heating elements, which are suitable for heating the at least one vacuum chamber to at least two different temperatures in heating zones which are adjacent in the longitudinal direction.

The invention relates to a method and to a device for stabilizing precursor fibers for the production of carbon fibers. In the method, precursor fibers are first heated to a first temperature and held at the temperature for a predefined duration. Subsequently, the precursor fibers are heated to at least one second temperature, which is higher than the first temperature, and held at said temperature for a predefined duration. During each heating and between the heating steps, the precursor fibers are in a gas atmosphere having a negative pressure in the range between 12 mbar and 300 mbar and having an oxygen partial pressure of 2.5 to 63 mbar. The device has at least one evacuable, elongate vacuum chamber for feeding the precursor fibers through, at least two lock units and at least one heating unit. At least one lock unit is used for the sealed insertion of precursor fibers into the at least one vacuum chamber, while at least one other lock unit is used for the sealed removal of precursor fibers from the at least one vacuum chamber. The heating unit has at least two individually controllable heating elements, which are suitable for heating the at least one vacuum chamber to at least two different temperatures in heating zones which are adjacent in the longitudinal direction.

A method for making crystalline graphite composite includes the following steps: additives are dry blended with a melt-flowable polylignin to form a blend. The blend is heated to create a melted flowable polylignin with the additives dispersed therein. The melted flowable polylignin is then solidified to a grindable form or to a shaped article of polylignin with dispersed additives, after which sufficient heat is provided to thermoset and carbonize the polylignin with dispersed additives. Additional heat is then provided to graphitize the carbonized polylignin and form a crystalline graphite matrix with uniformly dispersed additives.

The present invention relates to methods of processing lignocellulosic material to obtain hemicellulose sugars, cellulose sugars, lignin, cellulose and other high-value products such as asphalt and bio oils. Also provided are hemicellulose sugars, cellulose sugars, lignin, cellulose, and other high-value products such as asphalt and bio oils.

A comprehensive process for treating lignocellulosic biomass in order to separate the biomass into its component parts, the process comprising: a) contacting the lignocellulosic biomass with a first solvent for a period of time and at a first temperature at a severity in the range of about 2 to about 4 to remove extractive components and a portion of ash from the biomass; b) contacting the biomass from step (a) with a second solvent, and optional catalyst, at a second temperature at a severity in the range of about 1 to 5 to remove hemicelluloses and additional ash from the biomass; and c) separating the biomass from step (b) into a lignin product and a cellulose product by contacting the biomass from step (b) with a third solvent at a severity in the range of about 1.5 to 5 to provide a spent liquor product and a solid fraction containing cellulose.

A comprehensive process for treating lignocellulosic biomass in order to separate the biomass into its component parts, the process comprising: a) contacting the lignocellulosic biomass with a first solvent for a period of time and at a first temperature at a severity in the range of about 2 to about 4 to remove extractive components and a portion of ash from the biomass; b) contacting the biomass from step (a) with a second solvent, and optional catalyst, at a second temperature at a severity in the range of about 1 to 5 to remove hemicelluloses and additional ash from the biomass; and c) separating the biomass from step (b) into a lignin product and a cellulose product by contacting the biomass from step (b) with a third solvent at a severity in the range of about 1.5 to 5 to provide a spent liquor product and a solid fraction containing cellulose.

A method for producing a carbon fiber, the method comprising: (i) subjecting a continuous carbon fiber precursor having a polymeric matrix in which strength-enhancing particles are incorporated to a stabilization process during which the carbon fiber precursor is heated to within a temperature range ranging from the glass transition temperature to no less than 20° C. below the glass transition temperature of the polymeric matrix, wherein the maximum temperature employed in the stabilization process is below 400° C., for a processing time within said temperature range of at least 1 hour in the presence of oxygen and in the presence of a magnetic field of at least 1 Tesla, while said carbon fiber precursor is held under an applied axial tension; and (ii) subjecting the stabilized carbon fiber precursor, following step (i), to a carbonization process. The stabilized carbon fiber precursor, resulting carbon fiber, and articles made thereof are also described.

A conductive carbonaceous fiber is provided, comprising a carbonaceous material obtained from carbonizing an electrospun fiber wherein said fiber comprises at least one conductive metal precursor. The electrospun fibers can be formed into fibrous mats during spinning, stabilization and carbonization that are conductive materials which can be used to make stretchable conductors for flexible electronic devices. The invention relates also to the process for making the fibers, corresponding elastomeric fibrous mesh/polymer composites as well as use of these composites for making stretchable electrical conductors. The obtainable elastomeric composite films (with a thickness in the range of 0.8 to 1.5 mm) exhibit good electrical conductivity and excellent electromechanical stability under mechanical deformations (e.g. elongating, twisting and bending). The scalable fabrication process and low-cost precursors make the elastic electrospun carbon fibers/polymer composite conductors promising materials for applications in flexible electronic devices, displays, sensors, wearable conducting clothes, implantable medical devices, etc.