Patent classifications
D02G3/18
GLASS-RESIN MULTICOMPOSITE REINFORCEMENT WITH IMPROVED PROPERTIES
A multicomposite reinforcer (R1, R2) comprises one or more monofilament(s) (10) made of glass-resin composite comprising glass filaments (101) embedded in a crosslinked resin (102), with a glass transition temperature Tg.sub.1. A layer of a thermoplastic material (12), the glass transition temperature of which, denoted Tg.sub.2, is greater than 20° C., covers said monofilament or, if there are several, individually covers each monofilament or collectively covers all or at least some of the monofilaments. Said monofilament or, if there are several, all or at least some of the monofilaments has the following features: a temperature Tg.sub.1 equal to or greater than 190° C.; an elongation at break A.sub.(M) equal to or greater than 4.0%; and an initial tensile modulus E.sub.(M) greater than 35 GPa. A multilayer laminate may comprise such a multicomposite reinforcer. A pneumatic or non-pneumatic tyre may be reinforced with such a multicomposite reinforcer or multilayer laminate.
GLASS-RESIN MULTICOMPOSITE REINFORCEMENT WITH IMPROVED PROPERTIES
A multicomposite reinforcer (R1, R2) comprises one or more monofilament(s) (10) made of glass-resin composite comprising glass filaments (101) embedded in a crosslinked resin (102), with a glass transition temperature Tg.sub.1. A layer of a thermoplastic material (12), the glass transition temperature of which, denoted Tg.sub.2, is greater than 20° C., covers said monofilament or, if there are several, individually covers each monofilament or collectively covers all or at least some of the monofilaments. Said monofilament or, if there are several, all or at least some of the monofilaments has the following features: a temperature Tg.sub.1 equal to or greater than 190° C.; an elongation at break A.sub.(M) equal to or greater than 4.0%; and an initial tensile modulus E.sub.(M) greater than 35 GPa. A multilayer laminate may comprise such a multicomposite reinforcer. A pneumatic or non-pneumatic tyre may be reinforced with such a multicomposite reinforcer or multilayer laminate.
METHOD FOR PRODUCING UNIDIRECTIONAL HYBRID-BRAIDED FABRICS
The present invention discloses a method for producing unidirectional hybrid-braided fabrics, including: preparing a first layer of 0° warps; preparing a second layer of 0° warps to a Nth layer of 0° warps; preparing an auxiliary layer of wefts; preparing binding yarns; laying and hybrid-braiding the materials prepared in steps 1-4 to obtain unidirectional hybrid-braided fabrics; and cutting and winding. The 0° warps and wefts of the invention are made of two or more layers of different fibers that are laid in a single direction and finally hybrid-braided. Therefore, two or more different types of materials can be laid, thereby ensuring the uniform distribution and thickness of the fibers in different areas of the hybrid-braided fabric. The grammage of different 0° warp fiber layers can be adjusted freely in a range of 30-3000 grams/m.sup.2, thereby realizing performance and cost designability of a composite material.
METHOD FOR PRODUCING UNIDIRECTIONAL HYBRID-BRAIDED FABRICS
The present invention discloses a method for producing unidirectional hybrid-braided fabrics, including: preparing a first layer of 0° warps; preparing a second layer of 0° warps to a Nth layer of 0° warps; preparing an auxiliary layer of wefts; preparing binding yarns; laying and hybrid-braiding the materials prepared in steps 1-4 to obtain unidirectional hybrid-braided fabrics; and cutting and winding. The 0° warps and wefts of the invention are made of two or more layers of different fibers that are laid in a single direction and finally hybrid-braided. Therefore, two or more different types of materials can be laid, thereby ensuring the uniform distribution and thickness of the fibers in different areas of the hybrid-braided fabric. The grammage of different 0° warp fiber layers can be adjusted freely in a range of 30-3000 grams/m.sup.2, thereby realizing performance and cost designability of a composite material.
Glass roving cloth and glass-fiber-reinforced resin sheet
The glass roving cloth includes glass rovings each composed of glass filaments, each having a filament diameter Dt of 9.5 to 30.0 μm, bundled in a number bundled Ft of 400 to 8000 as a warp yarn and glass rovings each composed of glass filaments, each having a filament diameter Dy of 9.5 to 30.0 μm, bundled in a number bundled Fy of 400 to 8000 as weft yarns, wherein the weaving density of the warp yarns and weft yarn is 2.0 to 14.0 yarns/25 mm, the average yarn width of the warp yarn and the weft yarn are each 500 to 8000 μm, the widening rate of the warp yarn and the weft yarn are each 3.0 to 30.0%, the glass occupancy in the warp yarn direction is 90.0 to 106.0%, and the glass occupancy in the weft yarn direction is 75.0 to 99.0%.
Glass roving cloth and glass-fiber-reinforced resin sheet
The glass roving cloth includes glass rovings each composed of glass filaments, each having a filament diameter Dt of 9.5 to 30.0 μm, bundled in a number bundled Ft of 400 to 8000 as a warp yarn and glass rovings each composed of glass filaments, each having a filament diameter Dy of 9.5 to 30.0 μm, bundled in a number bundled Fy of 400 to 8000 as weft yarns, wherein the weaving density of the warp yarns and weft yarn is 2.0 to 14.0 yarns/25 mm, the average yarn width of the warp yarn and the weft yarn are each 500 to 8000 μm, the widening rate of the warp yarn and the weft yarn are each 3.0 to 30.0%, the glass occupancy in the warp yarn direction is 90.0 to 106.0%, and the glass occupancy in the weft yarn direction is 75.0 to 99.0%.
Glass direct roving and long glass fiber-reinforced thermoplastic resin pellet
Provided is a glass direct roving that can achieve good productivity for long glass fiber-reinforced thermoplastic resin pellets, and achieve excellent spinning productivity and good strength of glass fiber-reinforced resin molded articles produced by using long glass fiber-reinforced thermoplastic resin pellets in combination. The glass direct roving includes a plurality of glass filaments bundled together, wherein the filament diameter of the glass filaments, D, is in the range of 17.5 to 21.5 μm, the number of the glass filaments bundled, F, is in the range of 3000 to 7000, the mass of the glass direct roving is in the range of 2450 to 4000 tex, the ignition loss of the glass direct roving, L, is in the range of 0.03 to 0.90%, and the D, F, and L satisfy the following formula (1):
GRC (glass-resin composite) monofilament
A monofilament made of glass-resin composite has improved properties in compression, in particular at high temperature, and comprises glass filaments embedded in a crosslinked resin. The glass transition temperature of the resin is equal to or greater than 190° C. The elongation at break of the monofilament, measured at 23° C., is equal to or greater than 4.0%. The initial tensile modulus of the monofilament, measured at 23° C., is greater than 35 GPa. The real part of the complex modulus of the monofilament, measured at 190° C. by the DMTA method, is greater than 30 GPa. Pneumatic or non-pneumatic tires are reinforced with such a composite monofilament.
GRC (glass-resin composite) monofilament
A monofilament made of glass-resin composite has improved properties in compression, in particular at high temperature, and comprises glass filaments embedded in a crosslinked resin. The glass transition temperature of the resin is equal to or greater than 190° C. The elongation at break of the monofilament, measured at 23° C., is equal to or greater than 4.0%. The initial tensile modulus of the monofilament, measured at 23° C., is greater than 35 GPa. The real part of the complex modulus of the monofilament, measured at 190° C. by the DMTA method, is greater than 30 GPa. Pneumatic or non-pneumatic tires are reinforced with such a composite monofilament.
Methods and systems for forming a composite yarn
A method and system for forming composite yarns having selected performance characteristics including cut resistance and/or fire/heat resistance. The composite yarn will include a core of one or more filaments and a fiber bundle wrapped about the core and integrated with one or more additional filaments that help bind the fibers about the core. An additional filament or other composite yarn can be plied together therewith to form the finished composite yarn. The core filament(s) will be selected from cut and/or fire/heat resistant materials, while the fibers of the fiber bundle and the additional filament(s) wrapped about the core can be selected from natural or synthetic fibers or filaments having additional desired properties.