A pile fabric includes a long pile portion and a short pile portion. An average pile length of the long pile portion differs from an average pile length of the short pile portion by 2 mm or more. The long pile portion contains crimped polyester-based fibers in an amount of 60% by weight or more. The short pile portion contains crimped polyester-based fibers in an amount of 60% by weight or more. A crimp removal temperature of the polyester-based fibers of the long pile portion is lower than a crimp removal temperature of the polyester-based fibers of the short pile portion. The crimp removal temperature of the polyester-based fibers of the short pile portion is 90° C. or more and 120° C. or less. Each of the crimp removal temperatures indicates a minimum temperature that satisfies a specific relationship. A method for manufacturing the pile fabric is also provided.

There is provided a hybrid turf support for use with natural grass to form a stable hybrid turf system, the hybrid turf support comprising a knitted reticulated support; and a plurality of grass-like fibers extending upwardly from the knitted reticulated support, the grass-like fibers comprising groups of fibers extending upwardly at intervals.

A sliver-knit insulating fabric is disclosed that has pile extending from both sides of a knitted base material with the insulating fabric having a weight per unit area of less than 200 g/m2. The pile is formed from a plurality of tufts of fibers secured within the knitted base material. The tufts of fibers define a plurality of end portions extending from the knitted base material with a first portion of the end portions extending from a first side of the knitted base material to form a first pile portion and a second portion of the end portions extending from a second side of the knitted base material to form a second pile portion. A method of forming the sliver-knit insulating fabric is also disclosed.

A method and device for producing knitted fabric include supplying roving to a stretching unit with stretching roller pairs and a spinning nozzle device and drawing the roving using the stretching roller pairs. Inlet and outlet roller pairs of the stretching unit are controllably driven, according to a pattern to be formed on the machine, so that the thread thickness of the drawn roving is varied by changing the relative speed between inlet and outlet roller pairs. The drawn roving is supplied to the spinning nozzle device and strengthened by applying compressed air, and the drawn, strengthened roving is supplied to the machine. The thread supply speed of the drawn, strengthened roving to the machine is set depending on the loop size to be knit by the machine by controlling rotation speed of at least one driven roller of the outlet roller pair. A knitted fabric is also provided.

A method of making a deep pile fabric that closely resembles natural sheepskin fleece, that includes forming a plurality of straight fiber strands and a plurality of looped fiber strands and simultaneously knitting the straight fiber strands and the looped fiber strands and the scrim together, wherein the straight fiber strands and the looped fiber strands are knit on the scrim in rows, wherein each row includes alternatingly knitting one of the straight fiber strands and one of the looped fiber strands to the scrim.

A method of making a deep pile fabric that closely resembles natural sheepskin fleece. The method includes forming a length of pile fabric having fibers on one side and a scrim on an opposing side, where at least a portion of the fibers are natural wool fibers, and finishing the pile fabric as natural sheepskin by polishing the fiber side of the pile fabric, including guiding the length of pile fabric over at least two polishing rolls, where the two polishing rolls rotate in opposite directions.

A pile fabric includes a plurality of pile portions including a long pile portion and a short pile portion. The short pile portion includes first fibers, and the long pile portion includes second fibers including modified cross-section fibers A. The modified cross-section fibers A have one or more cross-sectional shapes selected from the group consisting of C-shaped cross-sectional shapes and H-shaped cross-sectional shapes, and have a single fiber fineness of 15 to 60 dtex.

A sliver-knit insulating fabric is disclosed that has pile extending from both sides of a knitted base material with the insulating fabric having a weight per unit area of less than 200 g/m2. The pile is formed from a plurality of tufts of fibers secured within the knitted base material. The tufts of fibers define a plurality of end portions extending from the knitted base material with a first portion of the end portions extending from a first side of the knitted base material to form a first pile portion and a second portion of the end portions extending from a second side of the knitted base material to form a second pile portion. A method of forming the sliver-knit insulating fabric is also disclosed.

A double-sided plush fabric formed by knitting with a circular knitting machine, the double-sided plush fabric includes a basic structure and two plush structures respectively connected to the basic structure and positioned on two opposite sides of the basic structure, each of the two plush structures includes a plurality of cut-loop piles, and a length of the cut-loop piles of the two plush structures is in a range from 3.5 mm to 15 mm, each of the two plush structures includes a plurality of arcuate yarn segments connected with the basic structure, one of the two plush structures is connected to two of the cut-loop piles by the continuous arcuate yarn segments, and the other one of the two plush structures is connected to two of the cut-loop piles by one of the arcuate yarn segments.

A method of manufacturing paint roller covers is disclosed in which the paint roller covers are manufactured from a seamless segment of tubular paint roller cover fabric that is placed onto a cylindrical forming tube having a segment of bonding material temporarily secured on its outer surface under the segment of tubular paint roller cover fabric. The cylindrical forming tube is placed on a heated mandrel to apply heat thereto to cause the bonding material to bond to the interior of the segment of tubular paint roller cover fabric. The cylindrical forming tube is removed from the mandrel and cooled, and the segment of tubular paint roller cover fabric becomes secured to the bonding material to produce a semi-rigid paint roller cover segment. The semi-rigid paint roller cover segment may be finished into paint roller covers by cutting it into appropriately sized segments, combing and shearing the pile fabric to a desired length, beveling the edges of the paint roller covers, and vacuuming stray fibers from the paint roller covers.