Embodiments of the present invention provide systems and methods for using nonwoven materials for evacuation slides, life rafts, life vests, and other life-saving inflatable devices. The nonwoven materials have a substrate layer with continuous filaments formed in various directions.

A multifunctional diffusion barrier comprising at least one organic polymer and a 2D graphene or 2D graphene derivative material and a method for preparing the multifunctional barrier. The multifunctional diffusion barrier can be used as a liquid and/or gas barrier, or as structural material, or as sealing material, or as a self-cleaning material or as protective material against UV radiation in aeronautical, automotive, marine or building field. The multifunctional diffusion barrier is suitable in producing parts of aircraft such as a fuel tank, a fuel tank conduit and a gasket.

A moisture resistant carpet exhibiting exceptional delamination strength and methods of making same are disclosed.

Disclosed is a method for manufacturing a polyester fabric for an airbag that can not only prevent or minimize the separation of a sizing agent, which is provided to a yarn through a sizing process, during a weaving process, but can also maximize a peel strength between a textile substrate and a coating layer to be subsequently formed thereon and lower the stiffness of an airbag fabric by effectively removing the sizing agent from the textile substrate after the weaving process is completed. The method of the present invention comprises: applying a polyester-based sizing agent to a polyester yarn; manufacturing a textile substrate with the sizing agent-applied polyester yarn; removing the sizing agent from the textile substrate under an alkaline condition of pH 8 to 10; and forming a coating layer on the sizing agent-removed textile substrate in order to enhance air-tightness.

A flame resistant fabric for the use in the construction of aviation airbags comprises a polyester fiber substrate which is treated with a first flame retardant. A polyurethane coating is applied to the polyester fiber substrate, which has been treated with the first flame retardant, to impart high pressure permeability resistance to the flame resistant fabric. The polyurethane coating comprises a second flame retardant to insure that the flame resistant fabric complies with Federal Aviation Requirement 25.853. The flame resistant fabric further comprises sufficient high pressure permeability resistance which is measured as a pressure of not less than about 198 kPa after five seconds from an initial inflation and pressurization to about 200 kPa, such as may be encountered in and during an inflation of aviation airbag assemblies.

A moisture resistant carpet composition exhibiting exceptional delamination strength and methods of making same are disclosed.

A base fabric for an airbag has a puncture load equal to or more than 6.0 N, wherein values obtained by dividing a bending stiffness (method A of JIS L 1096(2010)8.21) in each of a warp direction and a weft direction by a cover factor are equal to or less than 0.030 mm.

A coating fabric and method of manufacturing the same are provided. A coated fabric includes a base coating layer. The base coating layer defines a smooth coating to resist liquid penetration to the fabric. The coated fabric also includes a middle foam coating layer that is deposited on at least a portion of the base coating layer. The middle foam layer defines a middle layer foam density and is configured to absorb at least a portion of liquid. The coated fabric further includes an outer foam coating layer that is deposited on at least a portion of the middle foam coating later. The outer foam layer defines an outer layer foam density and is configured with holes to allow liquid to penetrate to the middle foam layer. The middle layer foam density is less than the outer layer foam density. A corresponding method of manufacturing is also provided.

Coated nonwoven fibrous mats, building panels, and methods for making the same are provided. A coated nonwoven fiber mat includes a nonwoven fibrous mat having a continuous barrier coating on a surface thereof. The continuous barrier coating includes a set composition of gypsum and a binder. A building panel includes a panel core associated with a coated nonwoven fiber mat. A method of making a coated nonwoven fibrous mat includes depositing a composition of water, gypsum stucco, and a binder onto a surface of a nonwoven fibrous mat and setting the composition to form a continuous barrier coating.

A method of preparing a polyester fabric for an airbag is provided, and particularly, a method of preparing a fabric for an airbag by inserting a predetermined weave into a selvage to provide the whole fabric with uniform tension upon weaving a high-density fabric for an airbag using a polyester yarn is provided.