A deflaker plate for a deflaker machine may include a substrate and a plurality of teeth extending from the substrate, wherein a specified number of teeth of the plurality of teeth have a serrated face.

A processing plate (4, 12) for mechanically processing pulp. The plate has projecting parts (6, 7, 14, 15). The projecting parts (7, 15) comprise a radially inner part (28) having an inclined ascending wall (29) towards the outer periphery (23) of the plate and a radially outer part (30) having an inclined descending wall (31) towards the outer periphery (23) of the plate (4, 12). The inner and outer parts (28, 30) are radially coupled to each other by a ridge (32) along a coupling line (CL). The walls (29, 31) are mutually connected only partly so that they have in common only a crest section (40) of the ridge (32) which crest section (40) is less than a width of at least one of the wall (29) of the inner part (28) and the wall (31) of the outer part (30) at the coupling line (CL).

The present invention is directed to a method of transforming a pulp fibrous into a pre-dispersed semi-dry or dry fibrous material and to the material produced. The method opens, de-entangles and fibrillates the fibrous material of the input pulp. The method mixes the input fibrous with chemicals while evaporating moisture in an updated mechanical disc refiner process. The refiner operates to set three process variables: 1) applied refining specific energy; 2) refiner gap opening and 3) refiner output consistency. Depending on the feed pulp type and consistency, the refiner's output is a pre-dispersed semi-dry fibrous material of 30 to 99% solids with 70 to 100% of separated fibers that depending on chemical treatment are loosely entangled fibrous that disperse in water using common techniques. The pre-dispersed semi-dry output may be further processed inline or by batch process air agitation at velocities sufficient to further separate fibers and loosen fibrous entanglements.

The present invention is directed to a method of transforming a pulp fibrous into a pre-dispersed semi-dry or dry fibrous material and to the material produced. The method opens, de-entangles and fibrillates the fibrous material of the input pulp. The method mixes the input fibrous with chemicals while evaporating moisture in an updated mechanical disc refiner process. The refiner operates to set three process variables: 1) applied refining specific energy; 2) refiner gap opening and 3) refiner output consistency. Depending on the feed pulp type and consistency, the refiner's output is a pre-dispersed semi-dry fibrous material of 30 to 99% solids with 70 to 100% of separated fibers that depending on chemical treatment are loosely entangled fibrous that disperse in water using common techniques. The pre-dispersed semi-dry output may be further processed inline or by batch process air agitation at velocities sufficient to further separate fibers and loosen fibrous entanglements.

In a method for producing nanofibrillar cellulose, cellulose based fiber material in dispersion is processed for separating fibrils. The method includes a first step where the fiber material is supplied to a disperser, where it flows through several counter-rotating rotors in such a way that the material is repeatedly subjected to shear and impact forces by the effect of the different counter-rotating rotors, and a second step, where the fiber material obtained from the first step is supplied to a homogenizer, where it is subjected to homogenization by the effect of pressure.

A deflaker plate for a deflaker machine may include a substrate and a plurality of teeth extending from the substrate, wherein a specified number of teeth of the plurality of teeth have a serrated face.

A processing plate (4, 12) for mechanically processing pulp. The plate has projecting parts (6, 7, 14, 15). The projecting parts (7, 15) have a radially inner part (28) having an inclined ascending wall (29) towards the outer periphery (23) of the plate and a radially outer part (30) having an inclined descending wall (31) towards the outer periphery (23) of the plate (4, 12). The inner and outer parts (28, 30) are radially coupled to each other by a ridge (32) along a coupling line (CL). The walls (29, 31) are mutually connected only partly so that they have in common only a crest section (40) of the ridge (32) which crest section (40) is less than a width of at least one of the wall (29) of the inner part (28) and the wall (31) of the outer part (30) at the coupling line (CL).

Methods of increasing formability of a palm sheath material, methods of producing a palm sheath-based product, and palm sheath foodware produced thereby. The formability of a palm sheath material is increased by treating the palm sheath material with a fluid substance that weakens bonds between cellulose fibers of the palm sheath material by partially eliminating lignin and hemicellulose of the palm sheath material. The treated palm sheath material can be used to form various products, such as foodware products by deforming the treated palm sheath material into a shape. Advantageously, the treated palm sheath material can typically be deformed by stretching or punching using dies to a height to diameter aspect ratio of greater than 0.2 and/or to a limit strain of the palm sheath material greater than 0.38.

A defibering and deflaking pulper has a defibering rotor-stator pair and a deflaking rotor-stator pair for processing a fiber-based material into smaller pieces. The defibering and deflaking pulper creates an impeller-produced vortical circulation that pulls the material through a defibering rotor-stator interface, where the material is broken down into smaller pieces, and then through a deflaking rotor-stator interface, where the smaller pieces are broken down into even smaller pieces. The defibering and deflaking pulper accumulates the defibered and deflaked material that passes through the defibering rotor-stator interface and the deflaking rotor-stator interface for further processing. This combination of defibering and deflaking in the defibering and deflaking pulper reduces plugging from larger pieces of the material and reduces downstream processing of the material, thus increasing productivity and reducing costs.

A dispersion machine for removing impurities from a fiber which includes a housing, a feed port and a discharge port arranged on the housing, and several processing components arranged in the housing wherein the processing component includes a connection portion and a scraping portion. When the processing component moves, the scraping portion is adapted to contact the fiber and moves relative to a surface of the fiber so as to remove impurities from the fiber surface. A feed screw rod and a discharge screw rod for processing material are also arranged in the housing to repeatedly feed material, discharge material and remove impurities form the fiber surface. The dispersion machine can be used to remove impurities from fiber in the papermaking field, textile field and the like, so as to obtain a raw material with a low impurity content.