Methods and apparatuses for producing a substrate are described. A method and apparatus for introducing a component into a fluid supply is also presented. A method can include providing a first fluid supply. The fluid supply can be configured as a foam in some embodiments. The method can also include providing a component feed system and a supply of the component. The method can include introducing the component to a fluid supply in an eductor in some aspects. A resultant slurry including a fluid supply and the component can be transferred through a headbox. The resultant slurry can be dewatered to provide a substrate including the component.

A wet laid process includes a method for making paper in which a composition containing co-refined cellulose fibers and cellulose ester fibers made into a thick stock composition in a machine chest, the thick stock is fed to a cleaning/screening zone through a device that regulates the flow rate of thick stock, the consistency of the thick stock fed to the screening/cleaning zone is reduced to form a thin stock composition; the thin stock composition is subjected to a process for cleaning the thin stock and feeding the cleaned thin stock through screens to form a cleaned and screened thin stock composition, and the cleaned and screened thin stock composition is fed to a headbox.

A system comprising a pulper configured to (i) accept surfactant, a liquid and fiber stock and (ii) generate a foam that suspends the fiber stock, wherein the foam has a half-life; a headbox configured to receive the foam-suspended fiber stock from the pulper and displace the foam-suspended fiber stock onto a forming wire, wherein a time it takes the foam-suspended fiber stock to move from the pulper to the headbox is less than the half-life; and a foam return device that removes at least some of the foam from the forming wire and returns the at least some of the foam to the pulper.

The present invention provides compositions comprising cellulose fibers and cellulose ester fibers and wet laid articles made from the compositions, as well as wet laid processes to produce these compositions. More specifically, the present invention provided compositions comprising cellulose fibers and cellulose acetate fibers and wet laid articles made from these compositions as well as wet laid processes to produce these compositions. The present invention also relates to developing a composition, process, wet laid product, or articles exhibiting any one of many desired benefits.

A method of and an arrangement for adding at least one additional stock component to an approach flow system (30) of a fiber web machine by mixing the at least one additional stock component to a fibrous stock such that the stock flow is equalized (50) and the at least one additional stock component is introduced to the stock flow by injection mixing (80).

Method and apparatus for removing liquid from a gas/liquid flow for use in pulp washers, deinking cells, and the like are disclosed. A gas/liquid separator includes a separation chamber with a flow director providing a gas/liquid flow from a receptacle into the separator in a direction causing impingement of entrained liquid particles on a chamber wall such that liquid particles coalesce into liquid droplets that travel downward by the force of gravity to a separated liquid drain and drained outside the receptacle. A tangential flow inlet provides greater impingement than a cyclonic flow introduced at the lower end of the gas/liquid separator in initially directed upwards. Separated liquid could further be taken outside the pulp washer system for further processing or disposal based on the chemical content of the separated liquid.

Method and apparatus for removing liquid from a gas/liquid flow for use in pulp washers, deinking cells, and the like are disclosed. A gas/liquid separator includes a separation chamber with a flow director providing a gas/liquid flow from a receptacle into the separator in a direction causing impingement of entrained liquid particles on a chamber wall such that liquid particles coalesce into liquid droplets that travel downward by the force of gravity to a separated liquid drain and drained outside the receptacle. A tangential flow inlet provides greater impingement than a cyclonic flow introduced at the lower end of the gas/liquid separator in initially directed upwards. Separated liquid could further be taken outside the pulp washer system for further processing or disposal based on the chemical content of the separated liquid.

A method of and an arrangement for adding at least one additional stock component to an approach flow system (30) of a fiber web machine by mixing the at least one additional stock component to a fibrous stock such that the stock flow is equalized (50) and the at least one additional stock component is introduced to the stock flow by injection mixing (80).

A wet laid process includes a method for making paper in which a composition containing co-refined cellulose fibers and cellulose ester fibers made into a thick stock composition in a machine chest, the thick stock is fed to a cleaning/screening zone through a device that regulates the flow rate of thick stock, the consistency of the thick stock fed to the screening/cleaning zone is reduced to form a thin stock composition; the thin stock composition is subjected to a process for cleaning the thin stock and feeding the cleaned thin stock through screens to form a cleaned and screened thin stock composition, and the cleaned and screened thin stock composition is fed to a headbox.

The present invention provides compositions comprising cellulose fibers and cellulose ester fibers and wet laid articles made from the compositions, as well as wet laid processes to produce these compositions. More specifically, the present invention provided compositions comprising cellulose fibers and cellulose acetate fibers and wet laid articles made from these compositions as well as wet laid processes to produce these compositions. The present invention also relates to developing a composition, process, wet laid product, or articles exhibiting any one of many desired benefits.