Asphalt production facility and method for making asphalt in such an asphalt production facility

The invention relates to an asphalt production facility (1) comprising: a drum dryer (3), a combustion chamber (9), a burner (11) configured to generate a hot gas flow (F1) circulating in the drum dryer (3), at least one first device (13) for the introduction of asphalt aggregates to be recycled that defined at least one recycling area (15), a cooling channel (17) defined between a wall (19) of the combustion chamber (9) and an external envelope (30′) of the drum (3), a device (21) for injection of a cooling fluid (F4) into the cooling channel (17), and a control and regulation system (23) for piloting the injection device (21) in such a way that the hot gas flow (F1) has a temperature that is lower than 700° C. in said recycling area (15).

A method for making asphalt in such asphalt production facility.

A method for producing an asphalt concrete blend that includes the steps of drying and heating aggregate in a single and only dryer, preferably via direct heating, and without use of a pre-dryer. The aggregate is then combined with asphalt cement, preferably via indirect heating, such that the blend has an asphalt cement components (ACC) percentage of at least 25% percent to form an aggregate mix. Liquid asphalt cement may also be added to the aggregate mix. Preferably, the asphalt cement content of the final asphalt concrete blend is provided by a maximum of 70% ACC. In certain cases, the asphalt cement content of the asphalt concrete blend is comprised of ACC and liquid asphalt cement.

A method for producing an asphalt concrete blend that includes the steps of drying and heating aggregate in a single and only dryer, preferably via direct heating, and without use of a pre-dryer. The aggregate is then combined with asphalt cement, preferably via indirect heating, such that the blend has an asphalt cement components (ACC) percentage of at least 25% percent to form an aggregate mix. Liquid asphalt cement may also be added to the aggregate mix. Preferably, the asphalt cement content of the final asphalt concrete blend is provided by a maximum of 70% ACC. In certain cases, the asphalt cement content of the asphalt concrete blend is comprised of ACC and liquid asphalt cement.

A continuous asphalt mixture production plant based on double-horizontal-shaft forced mixing includes a cold aggregate bin, a continuous aggregate conveying and metering system, a drying drum, an aggregate elevator, a double-horizontal-shaft continuous mixing host, a continuous asphalt metering and conveying system, a continuous powder conveying and metering system and a finished product bin. The double-horizontal-shaft continuous mixing host includes a first double-horizontal-shaft mixing cylinder and a second double-horizontal-shaft mixing cylinder connected in series. The first double-horizontal-shaft mixing cylinder is provided with an aggregate inlet, an asphalt inlet, a powder inlet and a first discharging port, and the second double-horizontal-shaft mixing cylinder is provided with a mixture inlet and a second discharging port. The aggregate inlet, the asphalt inlet and the powder inlet are respectively connected with an outlet of the aggregate elevator, the continuous asphalt metering and conveying system and the continuous powder conveying and metering system correspondingly.

A system and method for filling pot holes. The system includes transferring aggregate from an aggregate tank. Activator is likewise transferred from an activator tank. The activator is mixed with the aggregate to form a homogenized mixture. A liquid is introduced into a homogenized mixture to form a slurry and then a pot hole filler. The pot hole filler is directed through an exit end of a mixing tube.

The present disclosure refers to the development of a hot mix asphalt plant mounted on a single fixed chassis with the correct dimensions for transport in a single shipping container. On this tubular structure chassis, two individual dosing silos fixed to the chassis and supported on metering conveyor, a rotary dryer, a two-axle pug mill mixer, an enclosed burner, a fuel pipe, bituminous binder tubing, exhaust pipe, bag filter, drag lift and a control cabin are disposed.

A system and method for filling pot holes. The system includes transferring aggregate from an aggregate tank. Activator is likewise transferred from an activator tank. The activator is mixed with the aggregate to form a homogenized mixture. A liquid is introduced into a homogenized mixture to form a slurry and then a pot hole filler. The pot hole filler is directed through an exit end of a mixing tube.

There is provided a three vehicle train for the continuous cold in-place recycling of asphalt road surface, the train comprising a first supply vehicle containing both water and asphalt emulsion that is in fluid communication with the remaining vehicles; a second milling vehicle for removing a portion of the topmost layer of the road surface as aggregate and evacuating the aggregate via a system of conveyors to a third vehicle; and a third processing vehicle for screening the aggregate to a proper size, mixing the aggregate with cement, water, and/or asphalt emulsion under computer control into a slurry, and depositing the resulting slurry onto the previously milled asphalt road surface.

There is provided a three vehicle train for the continuous cold in-place recycling of asphalt road surface, the train comprising a first supply vehicle containing both water and asphalt emulsion that is in fluid communication with the remaining vehicles; a second milling vehicle for removing a portion of the topmost layer of the road surface as aggregate and evacuating the aggregate via a system of conveyors to a third vehicle; and a third processing vehicle for screening the aggregate to a proper size, mixing the aggregate with cement, water, and/or asphalt emulsion under computer control into a slurry, and depositing the resulting slurry onto the previously milled asphalt road surface.

A continuous asphalt mixture production plant based on double-horizontal-shaft forced mixing includes a cold aggregate bin, a continuous aggregate conveying and metering system, a drying drum, an aggregate elevator, a double-horizontal-shaft continuous mixing host, a continuous asphalt metering and conveying system, a continuous powder conveying and metering system and a finished product bin. The double-horizontal-shaft continuous mixing host includes a first double-horizontal-shaft mixing cylinder and a second double-horizontal-shaft mixing cylinder connected in series. The first double-horizontal-shaft mixing cylinder is provided with an aggregate inlet, an asphalt inlet, a powder inlet and a first discharging port, and the second double-horizontal-shaft mixing cylinder is provided with a mixture inlet and a second discharging port. The aggregate inlet, the asphalt inlet and the powder inlet are respectively connected with an outlet of the aggregate elevator, the continuous asphalt metering and conveying system and the continuous powder conveying and metering system correspondingly.