The present invention relates to an industrialized construction process of at least part of a structure (1) to be constructed, by applying it, for example, to bridge decks, in which the filling material (8) is poured in situ on empty segments (3) prefabricated ex situ.

The construction process according to the present invention comprises the prefabrication of empty segments (3) including the assembling of steel reinforcement elements (9) and assembling fixing elements (4) whereby these comprise rigid elements (22) and at least part of the moulds (13), which occur at a location (5) ex situ, for example at the factory, construction site or at a place close to the works front line; transport and placement of the empty segments (3) in the final position in the structure (1); the operation of pouring the filling material (8); consolidation or curing of the filling material; prestressing the structure (1), if applicable; removal of the moulds (13) and fixing elements (4); followed by the start of the next cycle, if applicable.

The present invention also relates to a construction system adapted for carrying out a construction process of a structure (1) to be constructed.

The present invention relates to an industrialized construction process of at least part of a structure (1) to be constructed, by applying it, for example, to bridge decks, in which the filling material (8) is poured in situ on empty segments (3) prefabricated ex situ.

The construction process according to the present invention comprises the prefabrication of empty segments (3) including the assembling of steel reinforcement elements (9) and assembling fixing elements (4) whereby these comprise rigid elements (22) and at least part of the moulds (13), which occur at a location (5) ex situ, for example at the factory, construction site or at a place close to the works front line; transport and placement of the empty segments (3) in the final position in the structure (1); the operation of pouring the filling material (8); consolidation or curing of the filling material; prestressing the structure (1), if applicable; removal of the moulds (13) and fixing elements (4); followed by the start of the next cycle, if applicable.

The present invention also relates to a construction system adapted for carrying out a construction process of a structure (1) to be constructed.

A method of manufacturing a pre-stressed beam or panel and the resulting beam or panel are described. The method includes providing a timber-based component (1); providing a pre-stressing member (9) arranged along the timber-based component; applying a tensile force to the pre-stressing member (9); providing concrete anchors (11a, 11b) at locations that are spaced apart along the timber-based component (1); coupling the pre-stressing member (9) to the concrete anchors (11a, 11b); and releasing the tensile force on the pre-stressing member (9) to transfer a compressive force to the timber-based component (1) through the concrete anchors (11a, 11b) to form a pre-stressed beam or panel.

A method of manufacturing a pre-stressed beam or panel and the resulting beam or panel are described. The method includes providing a timber-based component (1); providing a pre-stressing member (9) arranged along the timber-based component; applying a tensile force to the pre-stressing member (9); providing concrete anchors (11a, 11b) at locations that are spaced apart along the timber-based component (1); coupling the pre-stressing member (9) to the concrete anchors (11a, 11b); and releasing the tensile force on the pre-stressing member (9) to transfer a compressive force to the timber-based component (1) through the concrete anchors (11a, 11b) to form a pre-stressed beam or panel.

The precast reinforced concrete construction elements with pre-stressing connectors provide beam-column connections which are post-tensioned through a combination of active and passive pre-stressing tendons. The active pre-stressing tendons improve the efficiency and effectiveness of the beam-column connections under service loads, as well as during application of external forces and stresses, such as during earthquakes. The passive pre-stressing tendons are lightly pre-stressed and only become effective during progressive collapse of the building. Specifically, the passive pre-stressing tendons become stressed only during downward movement of a joint due to the loss/damage of a column, thus providing resistance against further downward movement of the joint and thereby resisting the progressive collapse.

The precast reinforced concrete construction elements with pre-stressing connectors provide beam-column connections which are post-tensioned through a combination of active and passive pre-stressing tendons. The active pre-stressing tendons improve the efficiency and effectiveness of the beam-column connections under service loads, as well as during application of external forces and stresses, such as during earthquakes. The passive pre-stressing tendons are lightly pre-stressed and only become effective during progressive collapse of the building. Specifically, the passive pre-stressing tendons become stressed only during downward movement of a joint due to the loss/damage of a column, thus providing resistance against further downward movement of the joint and thereby resisting the progressive collapse.

A method for producing a reinforced concrete part, having a tensioned portion subjected to pull stresses and tending to stretch under the load, and which includes a reinforcing frame with at least one tensioned longitudinal bar rigidly connected to the concrete by an adhesive connection that determines a tangential adhesive stress along the bar that varies on the basis of applied pull stresses. Each tensioned longitudinal bar has, on at least one portion of the length thereof, a discontinuous series of spaced blocking areas that each include a plurality of elements for anchoring into the concrete and which are separated from each other by a series of sliding areas, in each of which an increase in the adhesion stress above a limit value causes the bar to disengage, without disrupting the concrete, on at least a portion of the length between the two blocking areas with an extension of the bar corresponding to applied pull stresses, the extension being distributed over the entire length of the disengaged portion of the bar.

A method for producing a reinforced concrete part, having a tensioned portion subjected to pull stresses and tending to stretch under the load, and which includes a reinforcing frame with at least one tensioned longitudinal bar rigidly connected to the concrete by an adhesive connection that determines a tangential adhesive stress along the bar that varies on the basis of applied pull stresses. Each tensioned longitudinal bar has, on at least one portion of the length thereof, a discontinuous series of spaced blocking areas that each include a plurality of elements for anchoring into the concrete and which are separated from each other by a series of sliding areas, in each of which an increase in the adhesion stress above a limit value causes the bar to disengage, without disrupting the concrete, on at least a portion of the length between the two blocking areas with an extension of the bar corresponding to applied pull stresses, the extension being distributed over the entire length of the disengaged portion of the bar.

There is provided a method of prestressing a beam-column joint with an appropriate ratio among the magnitudes of compression in the directions of X, Y, and Z axes. The method introduces prestress in a beam-column joint with a tensile introducing force generated by tensionally anchoring prestressing tendons that are arranged in PC beams extending along two horizontal directions (or X axis and Y axis) and PC columns extending along the vertical direction (or Z axis) and passed through the beam-column joint to bring the beam-column joint in triaxial compression, the prestress being introduced such that a diagonal tensile force T generated by an input shear force due to a seismic load of an extremely great earthquake that may occur very rarely will be cancelled completely or partially so as not to allow diagonal cracks to occur. The ratio of the prestresses introduced in the directions of the respective axes satisfies the following equation (1):
σx:σy:σz=1:1:0.3−0.9   (1)
where σx, σy, and σz are prestresses introduced in the directions of the X axis, the Y axis, and the Z axis respectively.

There is provided a method of prestressing a beam-column joint with an appropriate ratio among the magnitudes of compression in the directions of X, Y, and Z axes. The method introduces prestress in a beam-column joint with a tensile introducing force generated by tensionally anchoring prestressing tendons that are arranged in PC beams extending along two horizontal directions (or X axis and Y axis) and PC columns extending along the vertical direction (or Z axis) and passed through the beam-column joint to bring the beam-column joint in triaxial compression, the prestress being introduced such that a diagonal tensile force T generated by an input shear force due to a seismic load of an extremely great earthquake that may occur very rarely will be cancelled completely or partially so as not to allow diagonal cracks to occur. The ratio of the prestresses introduced in the directions of the respective axes satisfies the following equation (1):
σx:σy:σz=1:1:0.3−0.9   (1)
where σx, σy, and σz are prestresses introduced in the directions of the X axis, the Y axis, and the Z axis respectively.