Systems and methods are described herein for a composite building panel for use in a panelized structure. In some aspects, a composite building panel may include: a core defining a channel formed via subtractive manufacturing; a utility conduit placed or formed in and bonded to the channel and enclosed by the core, where the utility conduit exits the core along a first mating edge of the core; and first and second skin elements bonded to the core to form a layered structure. In some cases, the layered structure may also include a reinforced block coupled to at least the first fiber-reinforced skin element and defining part of the first mating edge, where the reinforced block defines a first portion of the first mating edge for mating with another composite building panel of the panelized structure.

A play center including a number of frames secured to each other to at least partially define substantially vertical walls of the outdoor play center, each frame having two or more openings, and a number of panels, each panel having a body thereof, the panels being receivable in selected ones of the openings. Each of the openings is partially defined by one or more elongate side walls of each frame. Each panel includes one or more flanges extending from the body over at least a receiving portion of the side wall. The play center also includes a number of fasteners for fastening the flanges to the receiving portions.

A composite wall panel having a front surface, a rear surface, and side surfaces extending therebetween is provided. The panel includes a cured composition of pieces of cellulose and/or chaff and at least one binder. A wall assembly is also provided. The assembly includes: a frame including a plurality of linearly arranged elongated studs having a top end, a bottom end, and a first longitudinal side and a second longitudinal side extending between the respective ends; a plurality of interconnected wall panels mounted to the first side of the elongated studs of the frame to form a first wall portion; a plurality of interconnected panels mounted to the second side of the elongated studs to form a second wall portion; and an insulating layer inserted within a cavity between the first wall portion and the second wall portion.

A composite wall panel having a front surface, a rear surface, and side surfaces extending therebetween is provided. The panel includes a cured composition of pieces of cellulose and/or chaff and at least one binder. A wall assembly is also provided. The assembly includes: a frame including a plurality of linearly arranged elongated studs having a top end, a bottom end, and a first longitudinal side and a second longitudinal side extending between the respective ends; a plurality of interconnected wall panels mounted to the first side of the elongated studs of the frame to form a first wall portion; a plurality of interconnected panels mounted to the second side of the elongated studs to form a second wall portion; and an insulating layer inserted within a cavity between the first wall portion and the second wall portion.

A method of construction of composite wall module system in which a first wall module and a second wall module are coupled to the first wall module by a vertical joint. The vertical joint is comprised of plurality of anchors and reinforcement bars as well as steel side plates allowing composite wall steel faceplates to be discontinuous across the vertical joint. The faceplates of the first and second modules are not made continuous across the vertical joint through continuous welding. The vertical wall joint further includes fill disposed between faceplates and side plates adjacent to anchors and reinforcement bars.

A process for fabricating a unitized structure comprises creating a multilayer structure by applying a flame-retardant resin to a first layer and stacking, on the first layer, an intermediate layer comprising a honeycomb structure. Further, a second layer is stacked on the intermediate layer and the flame-retardant resin is applied to the second layer. The multilayer structure is then heated to a desired temperature and a pressure is applied about the multilayer structure for a predetermined process time. Moreover, the flame-retardant resin is prevented from entering spaces of the honeycomb structure. After elapse of the predetermined process time, the pressure is released, creating the unitized structure.

A modular construction system, including, first and second walls, each having first and second broad surfaces. Each wall includes throughgoing connector-receiving bores. The modular construction system further includes a connector including a longitudinal body portion arranged along a longitudinal axis and having a first width. A head portion of the longitudinal body portion includes a base surface having a second width in a direction transverse to the longitudinal axis. A pair of protrusions extend outwardly from the longitudinal body portion and are disposed between the base surface and a tail end of the longitudinal body portion. The protrusions include an engagement surface facing toward the base surface and having a third width, the third width being greater than the first width.

A building construction system (2) for construction of a building (20) is disclosed. The building construction system (2) comprises a plurality of modules (M.sub.1, M.sub.2, M.sub.3, M.sub.4, M.sub.5, M.sub.6, M.sub.7, M.sub.8, M.sub.9, M.sub.10, M.sub.11), each comprising at least one centrally arranged insulation member (4, 4′) sandwiched between a first cover plate (12, 12′) and a second cover plate (14, 14′). The at least one insulation member (4, 4′) is made in polyurethane (PUR) or polyisocyanurate (PIR). A reinforcement connection structure (10) extends between and is mechanically connected to opposite cover plates (12, 12′, 14, 14′). At least a portion of the joints (6, 6′) between adjacent cover plates (12, 12′, 14, 14′) are glued together.

Systems and methods are described herein for a panelized building assembly. In one example, an assembly may include one or more of a first composite planar panel, and second composite planar panel, and a planar joining element. The first and second planar panels may include a core material sandwiched between two fiber-reinforced skin elements. Each of the panels may include a first block of fiber-reinforced material coupled to at least one of the skin elements, which may define two slots for receiving the planar joining element. In some cases, the planar joining element, when placed within the slots of two panels to be joined, may transfer a load between the fiber-reinforced material of the two panels. The resulting joint may form a water-tight and fire-retardant seal.

Systems and methods are described herein for a panelized building assembly comprising a double skeleton of planar connectors, positioned parallel to and behind the inner and outer building surfaces of panels to be connected. The planar elements may be folded symmetrically about the bisected angle between adjacent surfaces so as to form a coherent and continuous double layer that can, in some cases, offers structural, fire, acoustical and waterproofing performance consistently between various panel. The connectors may extend into the mass of a block of material that forms a continuous edge around the perimeter of the panels, which is bonded continuously to the fiber-reinforced skin of the panel and to the core material that the inner and outer fiber reinforced skins are also continuously bonded to.