A method and a mineral wool product include a multiple of lamellae, such as a sandwich panel core. The product includes a plurality of lamellae cut from a mineral wool web, and bonded together by applying an adhesive on the surfaces of two adjacent lamellae to form a web-like product, wherein the adhesive comprises at least one hydrocolloid.

The invention relates to a method of manufacturing a prefab construction element (11), preferably a load-bearing element, for frame construction, such as wood frame construction, comprising the steps of providing a roofing, flooring or wall panel (2), which panel (2) comprises an enclosure (3), providing a fungus and a substrate, introducing or preparing a mixture (10) of the fungus and the substrate, in the enclosure (3) and allowing the fungus to grow to form a network of hyphae through the mixture (10) and into the walls (4-7) of the enclosure (3) to form a mycelium composite, and drying the composite while it remains in the enclosure (3) of the panel (2).

A residential or commercial building, structure, or building component can include an exterior member, interior member, and plurality of cross-members spatially disposed therebetween. Each of the exterior member, interior member, cross-members can be formed from a multi-layered stack of polymeric material made by a layered three-dimensional printing process, and all can be monolithically integrated. An exterior surface region of the exterior member can have an integrally formed surface finish. Overlying finishing or connective layers can be added. The exterior and interior members can be configured in a parallel arrangement to form a rectangular or curve shaped building block. A fill material can be disposed into openings between the exterior and interior members, and an interior surface region at the interior member can include a cavity configured for an electrical box, plumbing, or a sensing device.

Coconut husk and coconut shells are primarily considered agricultural waste. Therefore, coconut shells are often burned, which is terrible for the environment and contributes significantly to CO2 and methane emissions. Thus, the present invention provides an eco-friendly use for coconut waste by turning coconut fibers into thermo-acoustic insulation. The present invention also describes methods of producing said insulating compositions.

The process for producing mycelium biomaterial provides fresh oxygen to the growing mycelium biomaterial while removing waste heat and waste carbon dioxide by forced aeration through large volumes of material. In a first phase of fungal expansion, humidified air at a programmed temperature is passed upwardly and through a fungal inoculated substrate of discrete particles to allow the fungal inoculum to expand and dominate the substrate. Nutrient is added to the inoculated mixture and a second phase of fungal expansion is performed wherein humidified air at a programmed temperature is passed upwardly and through the nutrient enriched fungal inoculated substrate to allow the fungal inoculum to bond the discrete particles into a self-supporting biocomposite.

The process and apparatus of the invention allows for the processing of grown materials bound by mycelium at depths of greater than 6″ and particularly in the range of from 24″ to 28″.

A method and a mineral wool product include a multiple of lamellae, such as a sandwich panel core. The product includes a plurality of lamellae cut from a mineral wool web, and bonded together by applying an adhesive on the surfaces of two adjacent lamellae to form a web-like product, wherein the adhesive comprises at least one hydrocolloid.

Breakthrough resistant drywall structure, classified at least for resistance class 2 according to DIN EN 1627 from September 2011, having at least two studs arranged to form a drywall substructure, each stud including a base portion and at least one flange portion, the drywall structure further having a plurality of building panels attached to the at least one flange portion, the drywall structure 1 further including a filling material, wherein the filling material comprises fibers.

A support framework (101) for building casings (200) using pultruded uprights, a building casing (200) and a building structure (300). A process for realizing and installation of the building structure (300), as well as manufacturing processes of the various components of the framework.

A thermal insulating material made from date palm surface fibers and a method of manufacturing the thermal insulating material using waste material from the date palm tree is provided. The thermal insulating material includes date palm surface fibers and polyvinyl alcohol. The method may include softening date palm surface fibers (DPSF), drying the DPSF, infusing the DPSF with polyvinyl alcohol (PVA), and casting the PVA infused DPSF to produce the thermal insulating material made from date palm surface fibers. The thermal insulating material has a low thermal conductivity, demonstrating its suitability to insulating structures.

A composite wall panel having a front surface, a rear surface, and side surfaces extending therebetween is provided. The panel includes a cured composition of pieces of cellulose and/or chaff and at least one binder. A wall assembly is also provided. The assembly includes: a frame including a plurality of linearly arranged elongated studs having a top end, a bottom end, and a first longitudinal side and a second longitudinal side extending between the respective ends; a plurality of interconnected wall panels mounted to the first side of the elongated studs of the frame to form a first wall portion; a plurality of interconnected panels mounted to the second side of the elongated studs to form a second wall portion; and an insulating layer inserted within a cavity between the first wall portion and the second wall portion.