An acoustic housing, a light fixture, a suspended ceiling system, and a method of decreasing sound transfer from a light fixture in a suspended ceiling are disclosed. An acoustic hood for a light fixture in a suspended ceiling may include a partially enclosed space formed between a plurality of wall portions. A light fixture may include first and second layers that are coupled to one another and form a partially enclosed space. A suspended ceiling system may include the acoustic hood or light fixture. The method relates to disposing an acoustic housing spaced from the light fixture.

A method for manufacturing acoustical elements, includes providing a first fibre component in a form of mineral wool and a second fibre component in a form of bicomponent fibres having a core with a thermoplastic outer layer, mixing the first fibre component and the second fibre component, for provision of a mixture, shaping the mixture into single layered tile shaped elements whereby the mixture is compressed with a compression ratio to a compressed state, and fixating the single layered tile shaped elements in the compressed state for obtaining the acoustical elements.

A baffle tile has a tile and a baffle. The tile is sized and shaped to be placed in a drop ceiling grid, and has a slot through its thickness. The body of the baffle is inserted into the slot in the tile so that the baffle hangs down from the tile. A pair of folding flaps are defined in an upper extent of the baffle by respective fold lines. The folding flaps are folded outwardly and down, such that they abut the upper surface of the tile. Folded down, the folding flaps define a locking slot. A locking member with features complementary to the locking slot is inserted into the locking slot to lock the folding flaps into position. The baffle itself may have additional fold lines so that it can be folded into its usable configuration from a flat sheet of material, without adhesives or fasteners.

An end cap for a ceiling panel of a ceiling system. The end cap includes a face plate having an inner surface, a bottom edge, a top edge, a first side edge, and a second side edge. A first insertion plate extends from the inner surface of the face plate at the top edge of the face plate. A second insertion plate extends from the inner surface of the face plate at the bottom edge of the face plate. A concealment portion extends from the inner surface of the face plate along the first and second side edges of the face plate. The concealment portion may include an upper section positioned above the first insertion plate and spaced from the first insertion plate by a first gap and a lower section of positioned below the second insertion plate and spaced from the second insertion plate by a second gap.

A collapsible acoustic honeycomb ceiling installation can be made by cutting desired material into panels. Next, a manufacturer can cut one or more notches into the panels. The manufacturer can assemble the collapsible acoustic honeycomb ceiling installation by aligning the one or more notches on the panels and slideably connecting the panels. The resultant collapsible acoustic honeycomb ceiling installation can provide a versatile decorative feature to a space while maintaining or altering the acoustics of the space as desired. Further, because the ceiling installation is collapsible, a manufacturer or installer can easily transport, install, and remove the ceiling installation.

A ceiling suspension system that includes a plurality of acoustic panels that are configured to be installed or attached into openings of a grid formed by main runners and cross runners of the ceiling suspension system. The acoustic panels include a plurality of main blades that extend in the same direction as the main runners and cross blades that extend in the same direction as the cross runners. Two or more of the main blades comprise a kerf in a first lateral edge of each main blade. The kerf comprises a first slot and a second slot that form a stepped configuration.

The disclosure relates to acoustic panels and methods for preparing them. The disclosure relates more particularly to panels having a nonwoven facing and to methods for making such panels. One aspect of the disclosure is a method for preparing an acoustic panel comprising providing a base structure. The base structure has one or more edges, an outward major surface having a total are, and an inward major surface opposing the outward major surface. The base structure has a noise reduction coefficient (NRC) of at least about 0.3. The method includes disposing directly against the outward major surface of the base structure a sprayable mixture comprising a plurality of fibers, one or more binders, and a dispersive medium. The method includes drying the disposed mixture to provide a facing layer disposed on the outward major surface of the base structure, the facing layer having an exterior major surface opposing the outward major surface of the base structure.

A punch assembly for creating clean holes in a wallboard sheet having at least one surface with a face paper layer. The punch assembly includes a frame having a lower assembly configured to support the wallboard sheet, a plate on an upper frame assembly being reciprocable relative to the at least one surface of the wallboard sheet, at least one stripper bushing connected to the plate, where the at least one stripper bushing including a hole and a piercing edge, and at least one punch configured to move through the hole in the at least one stripper bushing. In operation, the plate is moved against the at least one surface of the wallboard sheet so that the piercing edge of the at least one stripper bushing contacts the face paper layer and at least partially cuts the face paper layer prior to the at least one punch moving through the wallboard sheet to form at least one clean hole in the wallboard sheet.

A sound-absorbing non-combustible ceiling material and a method for manufacturing the same are disclosed. The method (S100) for manufacturing the sound-absorbing non-combustible ceiling material installed in a ceiling of a building includes a panel processing step (S1000) of processing each of a first panel including a metal and a second panel absorbing a sound wave; and a panel attaching step (S2000) of attaching the first panel and the second panel. The first panel includes a plurality of openings, and the first panel and the second panel are coupled by an adhesive layer to form the sound-absorbing non-combustible ceiling material.

A ceiling suspension system that includes a plurality of acoustic panels that are configured to be installed or attached into openings of a grid formed by main runners and cross runners of the ceiling suspension system. The acoustic panels include a plurality of main blades that extend in the same direction as the main runners and cross blades that extend in the same direction as the cross runners. Two or more of the main blades comprise a kerf in a first lateral edge of each main blade. The kerf comprises a first slot and a second slot that form a stepped configuration.