A longwall mining system including a longwall shearer having cutting drums. The cutting picks on the cutting drum are monitored for wear using imaging devices mounted to the longwall mining system. Methods for monitoring wear includes a controller receiving image data from an imaging device directed at a cutting drum of a shearer. The controller analyzes the image data to determine a wear level of a cutting pick on the cutting drum. The controller then determines the wear level exceeds a wear threshold and, in response, generates an alert indicating that the cutting pick is worn in response to determining that the wear level exceeds the wear threshold.

A conveyor includes an endless belt, a boot end supporting a portion of the endless belt, a support structure, and a bridge. The endless belt includes a first run and a second run, and the first run extends along a conveyor axis. The support structure includes an end spaced apart from the boot end, a plurality of frames, and a plurality of idler rolls. The frames are spaced apart from one another and aligned with one another in a direction parallel to the conveyor axis. The idler rolls support another portion of the endless belt. The bridge extends between the boot end and the end of the support structure. The bridge is movable in a direction parallel to the conveyor axis relative to at least one of the boot end and the support structure.

A conveyor includes an endless belt, a boot end supporting a portion of the endless belt, a support structure, and a bridge. The endless belt includes a first run and a second run, and the first run extends along a conveyor axis. The support structure includes an end spaced apart from the boot end, a plurality of frames, and a plurality of idler rolls. The frames are spaced apart from one another and aligned with one another in a direction parallel to the conveyor axis. The idler rolls support another portion of the endless belt. The bridge extends between the boot end and the end of the support structure. The bridge is movable in a direction parallel to the conveyor axis relative to at least one of the boot end and the support structure.

A cutting assembly for a rock excavation machine having a frame includes a boom and a cutting device supported on the boom. The boom includes a first portion and a second portion, the first portion supported for pivotable movement relative to the frame. In some embodiments, the first portion includes a first structure extending along a longitudinal base axis and a second structure moveable relative to the first portion in a direction parallel to the longitudinal base axis, and at least one bearing supports the second portion for movement relative to the first portion. In some embodiments, the second portion is pivotably coupled to the first portion by a universal joint, and a suspension system including a plurality of biasing members may be coupled between the first portion and the second portion.

A cutting assembly for a rock excavation machine having a frame includes a boom and a cutting device supported on the boom. The boom includes a first portion and a second portion, the first portion supported for pivotable movement relative to the frame. In some embodiments, the first portion includes a first structure extending along a longitudinal base axis and a second structure moveable relative to the first portion in a direction parallel to the longitudinal base axis, and at least one bearing supports the second portion for movement relative to the first portion. In some embodiments, the second portion is pivotably coupled to the first portion by a universal joint, and a suspension system including a plurality of biasing members may be coupled between the first portion and the second portion.

A method of operating a cable handling system of a longwall mining machine having a shearer movable along a pan line to mine material along a mine face, the cable handling system including: i) a service line configured to carry one or more supply lines to the shearer for facilitating shearer operation, ii) a plurality of interconnected trays to accommodate the service line, iii) a plurality of sensor nodes distributed along a length of the service line, and iv) a plurality of transceivers distributed along a length of the pan line, the method comprising: a) sensing orientation, acceleration and/or position data of the service line using the plurality of sensor nodes, b) using the plurality of transceivers to receive the orientation, acceleration and/or position data from the plurality of sensor nodes and to transmit the orientation, acceleration and/or position data to a controller, and c) detecting, by the controller, an actual or imminent failure mode of the service line using analysis of the orientation, acceleration and/or position data from the plurality of the sensor nodes.

A method of operating a cable handling system of a longwall mining machine having a shearer movable along a pan line to mine material along a mine face, the cable handling system including: i) a service line configured to carry one or more supply lines to the shearer for facilitating shearer operation, ii) a plurality of interconnected trays to accommodate the service line, iii) a plurality of sensor nodes distributed along a length of the service line, and iv) a plurality of transceivers distributed along a length of the pan line, the method comprising: a) sensing orientation, acceleration and/or position data of the service line using the plurality of sensor nodes, b) using the plurality of transceivers to receive the orientation, acceleration and/or position data from the plurality of sensor nodes and to transmit the orientation, acceleration and/or position data to a controller, and c) detecting, by the controller, an actual or imminent failure mode of the service line using analysis of the orientation, acceleration and/or position data from the plurality of the sensor nodes.

A cutting device for cutting rock includes a disc and a plurality of cutting elements secured to the disc. The disc is supported for rotation about an axis of rotation, and the disc includes a peripheral edge extending around the axis of rotation. The plurality of cutting elements are spaced apart along the peripheral edge of the disc and positioned in a cutting plane. Each of the cutting elements includes a base portion and a cutting portion including a cutting edge, and the cutting portion has a width that is larger than a width of the base portion.

A cutting assembly for a rock excavation machine having a frame includes a boom and a cutting device supported on the boom. The boom includes a first portion and a second portion, the first portion supported for pivotable movement relative to the frame. In some embodiments, the first portion includes a first structure extending along a longitudinal base axis and a second structure moveable relative to the first portion in a direction parallel to the longitudinal base axis, and at least one bearing supports the second portion for movement relative to the first portion. In some embodiments, the second portion is pivotably coupled to the first portion by a universal joint, and a suspension system including a plurality of biasing members may be coupled between the first portion and the second portion.

A cutting assembly for a rock excavation machine having a frame includes a boom and a cutting device supported on the boom. The boom includes a first portion and a second portion, the first portion supported for pivotable movement relative to the frame. In some embodiments, the first portion includes a first structure extending along a longitudinal base axis and a second structure moveable relative to the first portion in a direction parallel to the longitudinal base axis, and at least one bearing supports the second portion for movement relative to the first portion. In some embodiments, the second portion is pivotably coupled to the first portion by a universal joint, and a suspension system including a plurality of biasing members may be coupled between the first portion and the second portion.