A modular tunnel forming apparatus includes at least two modules which are arranged one behind the other in the longitudinal direction of the tunnel formwork device and are detachably connectable to one another. The at least two modules each have a frame part, and the frame parts of the interconnected modules form a frame of the tunnel formwork device. At least two support structures, which can be connected to the frame of the tunnel formwork device and are spaced apart from one another in the longitudinal direction of the tunnel formwork arrangement, are provided for supporting the frame on a tunnel floor. The frame carries at least two support cylinders at at least two positions spaced apart from one another in the longitudinal direction, which support cylinders can be connected to longitudinal beams extending in the longitudinal direction, which longitudinal beams carry tunnel formwork elements of the tunnel formwork device.

This invention discloses a double-liquid grouting slurry, its technology and application for super large diameter underwater shield engineering under high water pressure condition. The materials of slurry I are: 35-45 parts of cement clinker; 15-25 parts of slag; 24-35 parts of fly ash; 15-25 parts of steel slag; 5-15 parts of bentonite; 4-10 parts of limestone tailing; 0.3-2.0 parts of water reducing agent; 0.5-2.5 parts of cellulose. The materials of slurry II are: 0.2-3.8 parts of short-cut fiber; 96-99 parts of sodium silicate solution; 0.8-4.8 parts of viscous polymers. This invention generates the double-liquid slurry preparation process including crushing-screening-milling-group mixing-grouped mixing at different speeds, the volume ratio of slurry I and II is 1:1-10:1 during grouting, and the slurry is injected into the shield void through the six-point position technology at the shield tail and 3+2+1 segment splicing synchronous grouting techniques.

A synchronous single-liquid grouting slurry, its technology and application for large diameter shield engineering under water-rich, high-pressure and weak soil strata conditions, comprising raw materials: 1050-1200 parts of gold tailing, 420-480 parts of silicate cement clinker, 220-240 parts of fly ash, 45-120 parts of waste clay brick, 65-95 parts of slag, 25-45 parts of limestone tailing, 70-80 parts of steel slag, 30-45 parts of silica fume, 15-22 parts of desulfurized gypsum, and 9-15 parts of quick-setting and early-strength composite additive. The invention controls the d.sub.50, d.sub.85 and d.sub.95 of the material particles as 35-40, 42-48 and 50-55 μm, respectively. Gold tailing with the particle size of 120-600 μm being used as the fine aggregate, their volume fractions are 40-60%. The slurry production technique, comprising crushing-sieving-superfine ball milling-homogenization-particle size classification-variable speed mixing being developed. The shield tail eight-point grouting technique is being developed for filling.

A composite support structure, a construction system, and a method, the composite support structure includes a plurality of arc plate rings that are longitudinally arranged along a roadway. A concrete fill steel tube support is arranged on an inner side or an outer side of each arc plate ring. The arc plate ring is formed by splicing a plurality of arc plates. Each concrete fill steel tube support is formed by splicing a plurality of steel pipe sections. The arc plate rings and the concrete fill steel tube supports are capable of jointly supporting walls of the roadway. The support structure has high bearing capability, high construction efficiency of a construction system, and low labor intensity.

A method of treating tunnel collapse includes mounting a shield plate, a column, a support column to form a combined support and moving the combined support onto an operation platform, lifting up the combined support, and enabling the height of canopy to be greater than the height of an initial supporting arch. Actively contacting a surface of a collapse cavity by a fixed support column and bearing a load, and lifting a movable support column to the top of the collapse cavity and bearing a load. Mounting an initial supporting arch, and welding the initial supporting arch with the support column. Removing a hydraulic prop after the support column contacting the initial supporting arch is cut off and the load of the shield plate is transferred to a supporting shed. Mounting an exhaust pipe and a filling material pumping pipe, and pumping a filling material into a collapse cavity space.

A formwork system (10; 60), especially for tunnel construction, includes at least one support arrangement (14) for supporting at least one formwork element (16-26; 72-78). The formwork system further includes at least one concrete pump (36), a plurality of concrete supply units (42) for supply to the formwork element and at least one controller (32). On the formwork element (16-26; 72-78) and/or on the support arrangement (14) at least two pressure sensors (44; 92) are disposed at different vertical positions and are connected to the controller (32) of the formwork system, which pressure sensors (44; 92) are designed to measure the pressure acting upon the formwork elements (16-26; 72-78) at a minimum of two different heights of the formwork element, and that the controller (32) is designed to control the concrete supply units (42) individually, dependent on the signal from the pressure sensors (44; 92).

A method of treating tunnel collapse includes leveling a collapse body and moving a pavilion support under the collapse cavity, lifting a shield plate until a lower edge of the shield plate surpasses a contour line of an initial supporting arch of a tunnel, connecting a bottom column and inserting a padding plate under a column. If the hydraulic prop retracts, the column, the bottom column, the padding plate and the hydraulic prop bear a load from the shield plate. Mounting and connecting the initial supporting arch, welding the intersection point of the column and the initial supporting arch, cutting off the column in the initial supporting arch. Transferring the load of the shield plate from the pavilion support to an initial supporting shed, spraying fast-setting concrete to a grid arch to form a closed shell, and pumping filling material to fill the space of the collapse cavity.

A method for reinforcing a structure comprising the following steps: preparation of UHPFRC comprising a cement precursor mix, of water, a fluidizing agent and metal fibers, transporting the UHPFRC by pumping to a suitable spray nozzle, spraying the mix onto a surface of the structure by the addition of a compressed air stream in the spray nozzle.

A composite support structure, a construction system, and a method, the composite support structure includes a plurality of arc plate rings that are longitudinally arranged along a roadway. A concrete fill steel tube support is arranged on an inner side or an outer side of each arc plate ring. The arc plate ring is formed by splicing a plurality of arc plates. Each concrete fill steel tube support is formed by splicing a plurality of steel pipe sections. The arc plate rings and the concrete fill steel tube supports are capable of jointly supporting walls of the roadway. The support structure has high bearing capability, high construction efficiency of a construction system, and low labor intensity.

The present invention relates to a loaded-to-frame detection equipment for backfill grouting of a shield tunnel, including an automatic loaded-to-frame transmission apparatus, a ground penetrating radar, and an intelligent backfill grouting processing and analysis software. The equipment is integrated by using software and hardware, and can implement real-time visual detection of a backfill grouting layer in a shield construction process. The loaded-to-frame automatic transmission apparatus mainly includes a track, a synchronous belt, a transmission mechanism, a servo machine, and a drive and reducer; and a new air-coupled radar detection apparatus is carried on the loaded-to-frame automatic transmission apparatus and is installed on a shield frame. With the shield performs tunneling, circular detection on a grouting body of the shield and visual layered display of the grouting body are implemented.