One of a pair of a fixed scroll and an orbiting scroll is the scroll including a step portion provided only at a predetermined position along a spiral direction on a blade bottom surface of a spiral wrap, and the other one of the scrolls is the scroll including a step portion provided only at a predetermined position along a spiral direction on a blade tip surface of a spiral wrap. A blade bottom surface of an end plate of the fixed scroll is set as a reference surface for setting a chip gap between both the scrolls. When a wrap height of the spiral wrap of the orbiting scroll is represented by (L) (Lo, Li) and a wrap height of the spiral wrap of the fixed scroll is represented by (lo, li), L (Lo, Li)>1 (lo, li) is satisfied.

A scroll compressor to compress fluid in a compression chamber formed by combining a scroll wrap of a fixed scroll and a scroll wrap of an orbiting scroll, the scroll wrap of the fixed scroll and the scroll wrap of the orbiting scroll each having a scroll inner end part having a bulb shape defined by an outer surface involute curve, an inner surface involute curve, and a plurality of arcs connecting an end of the outer surface involute curve and an end of the inner surface involute curve, at least one of the scroll inner end parts being formed in an n-tier stair-like shape in which n (n≧3) number of bulb shapes are stacked on top of one another in an upright direction of the scroll wrap, the scroll compressor being configured to satisfy φos (0)>φos (1)>φos (2)> . . . >φos (n−1) where involute roll angles of the outer surface involute curve in tiers of the stair-like shape of the scroll inner end part are φos (0), φos (1), φos (2), . . . , φos (n−1), respectively, from a wrap tip side to a wrap root side.

A low cost scroll device and methods of manufacturing the same are described. The scroll device includes, for example, a drive pin hole and bearing bores machined into a scroll of the scroll device from the same side as the involute of the scroll; idler shaft assemblies with no more than one bearing in the orbiting scroll for mechanically coupling the orbiting scroll to the fixed scroll; and an epoxy coating applied using a process that requires assembly of the scroll device only once.

One of a pair of a fixed scroll and an orbiting scroll is the scroll including a step portion provided only at a predetermined position along a spiral direction on a blade bottom surface of a spiral wrap, and the other one of the scrolls is the scroll including a step portion provided only at a predetermined position along a spiral direction on a blade tip surface of a spiral wrap. A blade bottom surface of an end plate of the fixed scroll is set as a reference surface for setting a chip gap between both the scrolls. When a wrap height of the spiral wrap of the orbiting scroll is represented by (L) (Lo, Li) and a wrap height of the spiral wrap of the fixed scroll is represented by (lo, li), L (Lo, Li)>1 (lo, li) is satisfied.

A low cost scroll device and methods of manufacturing the same are described. The scroll device includes, for example, a drive pin hole and bearing bores machined into a scroll of the scroll device from the same side as the involute of the scroll; idler shaft assemblies with no more than one bearing in the orbiting scroll for mechanically coupling the orbiting scroll to the fixed scroll; and an epoxy coating applied using a process that requires assembly of the scroll device only once.