A method of providing an oxidation resistant coating is disclosed. The method includes providing a substrate having a first surface and cooling holes. A portable coating device includes electro-spark deposition (ESD) equipment and an ESD torch connected with the ESD equipment. The ESD torch has an inert gas source and a rotary electrode conductive material. The rotary electrode is positioned within the ESD torch, and is shielded by an inert gas. The rotary electrode applies a compositionally controlled protective coating to the first surface of the substrate. Then the rotary electrode is inserted into the cooling hole and generates an electrospark between rotary ESD electrode and the substrate to form a rounded edge and deposit a coating of electrode material alloy at a cooling hole edge.

A turbine blade for a gas turbine, having a blade root and an aerodynamically curved blade airfoil arranged above the blade root. The blade airfoil has a pressure-side and a suction-side blade wall, together extending from a leading edge, that can receive a flow of working medium, to a trailing edge. A multiplicity of cooling air outlet openings are formed on the pressure-side blade wall, which extend upstream from the trailing edge with respect to the flow direction, and through these openings cooling air that is conveyed through the interior of the blade airfoil can exit. At least one of the cooling air outlet openings has a substantially rectangular or trapezoidal shape with rounded corners. At least the lower corner, pointing towards the leading edge, of the cooling air outlet opening forms a relief notch, which projects outwardly from the rectangular shape, with a rounded notch bottom.

A cooling assembly comprises a coolant source chamber inside an airfoil that directs coolant inside the airfoil that extends between a hub end and a tip end that includes a tip body and tip rail along a radial length. A first body cooling chamber and a second body cooling chamber are disposed inside the tip body. The second body cooling chamber is positioned between the tip end and the first body cooling chamber. At least one of the first or second body cooling chambers are fluidly coupled with the coolant source chamber. The coolant source chamber directs the coolant into the first or second body cooling chambers. A rail cooling chamber disposed inside of the tip rail is fluidly coupled with the first or second body cooling chambers. The first or second body cooling chambers directs coolant out of the body cooling chambers and into the rail cooling chamber.

A turbine blade is provided with at least one cooling channel and a plurality of cooling holes; each cooling hole being provided with an outlet section having an elongated shape along a principal axis; the height of the outlet section, intended as the measure of the maximum dimension of the outlet section along a direction parallel to the main axis, being equal to at least twice the width of the outlet section, intended as the maximum dimension of the outlet section along a direction orthogonal to the main axis.

A cooled gas turbine engine component includes a wall having a plurality of effusion cooling apertures extending there-through from a first surface to a second surface. Each aperture has an inlet in the first surface and an outlet in the second surface. Each aperture includes an inlet portion, a collection chamber, a metering portion, a U-shaped bend portion and a diffusing portion arranged in flow series from the inlet to the outlet. The inlet portion of each aperture is arranged substantially perpendicularly to a surface of the collection chamber. The metering portion of each aperture is arranged to extend longitudinally from a first lateral side of the collection chamber and the diffusing portion of each aperture is arranged at an angle to the second surface. Each outlet has a quadrilateral shape in the second surface of the wall and each outlet is displaced laterally from the metering portion.

A method of providing an oxidation resistant coating is disclosed. The method includes providing a substrate having a first surface and cooling holes. A portable coating device includes electro-spark deposition (ESD) equipment and an ESD torch connected with the ESD equipment. The ESD torch has an inert gas source and a rotary electrode conductive material. The rotary electrode is positioned within the ESD torch, and is shielded by an inert gas. The rotary electrode applies a compositionally controlled protective coating to the first surface of the substrate. Then the rotary electrode is inserted into the cooling hole and generates an electrospark between rotary ESD electrode and the substrate to form a rounded edge and deposit a coating of electrode material alloy at a cooling hole edge.

An apparatus and method of cooling an airfoil for a gas turbine engine includes a tip for the radially outer end of the airfoil with internal ribs defining cooling circuits within an interior of the airfoil. The ribs can be full-length, extending between a root and tip of the airfoil. A gap can be formed in the full-length ribs near the tip to form a thermal stress reduction structure for the full-length rib.

In one embodiment, a gas turbine engine component includes a foam based core and a composite skin member. Both the foam based core and the composite skin member can be used to structurally support the gas turbine engine component. The composite skin member can be a CMC material and is used to partially encapsulate the foam core. The gas turbine engine component can take the form of an airfoil member such as a blade or a vane, a combustor liner, etc. A first portion of the composite skin member includes a first surface extending past an edge of the component creating a step approximate an edge section. In another embodiment, composite skin members can be used to form a continuous shape for the edge section such that the foam core forms part of a gas path surface.

An apparatus and method for an engine component for a turbine engine comprising an outer wall having an outer surface and bounding an interior, the outer wall defining a pressure side and a suction side, extending axially between a leading edge and a trailing edge to define a chord-wise direction, and extending radially between a root and a tip to define a span-wise direction, at least one cooling supply conduit provided in the interior, and at least one cooling passage fluidly coupling the at least one cooling supply conduit to the outer surface of the outer wall, the at least one cooling passage comprising an outlet opening onto the outer surface along the leading edge, an inlet fluidly coupled to the at least one cooling supply conduit, and a curved passage defining a curvilinear centerline.

A turbine blade is provided. The turbine blade may include an airfoil having an airfoil tip, a leading edge, a trailing edge, and a pressure side and a suction side extending from the leading edge to the trailing edge and defining an airfoil cavity, a squealer tip arranged at the airfoil tip part and comprising a trailing edge tip portion disposed at the trailing edge of the airfoil and a pressure side rail and a suction side rail meeting at the trailing edge tip portion and defining a squealer tip pocket at the airfoil tip, and at least one tip cooling hole disposed at the squealer tip pocket to provide cooling air from the airfoil cavity to the squealer tip pocket, wherein the trailing edge tip portion of the squealer tip includes a chamfer disposed towards the pressure side of the airfoil and a groove extending from the squealer tip pocket to the chamfer to provide cooling air from the squealer tip pocket to the chamfer.